0554752 Larkin

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What Arrived: (Machine Serial Number:1419-09023) Dropped off this feeder when picked up RMA 0554736. Driver Juan says SW height adjustment is immovable, even when you grab shaft to turn it instead of knob. Repair of MFT 250 IP3 Serial Number 1419-09023 Reference RMA number 0554752
Description of Problem: MFT 250HCp3 XED including: SW ver 4.3.15HP AMP 4.9 LCD 1.2 FPGA 1.3 Pair of 75L90 magazine sided guides One Product Support rod assy One smooth 30mm SE smooth feedbelt One purple 30 mm SW 4 blue HC discharge belts Product Sensor Dummy Plug Feedbelt has single 105 shim. feels tight Missing: Power Cord Rear product support
Work Done: Heavy layer of black grime between LCD surface and Keypad lens. obscuring view all 3 fans work Passes all diagnostics including APL test. Passes Heat gun test for AC detect. Initiated Pre-diagnostic burn-in 27 Jan 25 DEK Ran 1 hr 44 min with no problem, DEK White height adjustment knob is snapped- off and u joint missing. Discharge height adjustment works on both sides. SW height adjustment slide blocks stay bottomed-out on both sides. Worm shafts rotate but Ball screw in sliding blocks do not. Suggest leaving Discharge height adjust drive train as-is except for upgrading both right worm shaft to larger wormshaft and u-joint. Replace worm shafts and worm gears on SW height adjust drivetrain and check ballscrews when installing. If need ballscrew , 2 unused but quoted worm gears will offset added cost. Replace all 10 bearings on drive assemblies, rt feedbelt drive bearing is noticeably noisy. Replace feedbelt with known MFT part and add proper shims. Existing belt had single 105 shims. Replace timing belts DEK 28 jan 25 David added: Replace Spur gear teeth (some backlash) Replace bellows Replace discharge pulleys that are scarred on the side Replace discharge HC belts Replace spanning shaft collars install 3 missing HCP EZ collars Sent quote to Larkin DEK 28Jan25 Sent email requesting timing schedule for PO from Larkin 12 Feb 25 DEK Left customer VM 3/3/25 DTK MIKE Erickson Began repair in anticipation of PO 4 Mar 25. DEK Created SO 046792 to allocate parts for this RMA for the repair 5 Mar DEK Completed repair and started burn in. 3/17/25 ME Passed Burn in and diagnostics. 3/18/25 DTK Processed for customer pick up SO# 15654 3/19/25 DTK
Repair Quotation Notes: Completed By: Composite height adjustment gearing is stripped and one knob shaft broken. Needs replacement. Bearing Housings must be removed to replace height adjust parts, and feedbelt drive shaft bearings are bad. Makes sense to replace all 10 bearings as long as Bearing Housings removed. Feedbelt worn and frayed on sides-replace. Replace inexpensive timing belts as long as Bearing housings already removed and restart their "timeclock". 3 Retaining collars are missing on the discharge exit. There is some play in the spur gear teeth which could impact placement accuracy. There are cracks on the feedbelt pulley retainer set screw area. There is a tear in the bearing dust shield bellows The discharge belt pulleys are ground-down on the edges from interference with the side guides.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	78149	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	255
Edit	78150	4490800		KNOB HEIGHT ADJUSTMENT SW	Set Complete		0 hrs	1		$79.00	0.00	$79.00	191
Edit	78151	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	4		$23.00	0.00	$92.00	73
Edit	78152	1113300		WORM GEAR A 1B 6 Z32020 IM	Set Complete		0 hrs	4		$20.00	0.00	$80.00	54
Edit	78153	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$62.00	0.00	$620.00	41
Edit	78156	1199300		FEED BELT SE 304606S	Set Complete		0 hrs	1		$123.00	0.00	$123.00	33
Edit	78165	1186621		BELT 15 HC44 XED HCP	Set Complete		0 hrs	4		$40.00	0.00	$160.00	178
Edit	78157	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$25.00	0.00	$25.00	124
Edit	78158	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$37.00	0.00	$37.00	134
Edit	78162	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	78160	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	78163	3581022		COLLAR HCP EZ-APPLY HC	Set Complete		0 hrs	3		$105.00	0.00	$315.00	18
Edit	78164	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$121.00	0.00	$242.00	42
Edit	78167	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	2		$32.00	0.00	$64.00	114
Edit	78166	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	78168	1071715		DISCHARGE PULLEY 154620 HC 44	Set Complete		0 hrs	4		$127.00	0.00	$508.00	45
Edit	78154			RMA LABOR	Set Complete		0 hrs	14		$200.00	0.00	$2,800.00

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**