0554736 Larkin Industries

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What Arrived: Showed up on dock, delivered by pickup truck 10 am 11/21/24 (Machine Serial Number:0735-08002) No Tag, no hint what wrong.
Description of Problem: MFT 250 IP Serial number #0735-08002 HCP Old old style(See pictures in Explorer) 1) 30mm stripper wheel 1097300 1) 30mm feed belt 1199300 4) 15mm discharge belt 1) Product guide rod 1) Set of magazine guides 1) E-stop jumper 1) Product sensor Discharge adjustment bar is missing an end clamp
Work Done: Saw feeder fail boot up 3 times in a row. Pulled computer board, and it failed boot up 3 times on test fixture. Installed new computer board SN 2c58bf, and it booted. 12/9/24 DTK Passed diagnostics. In Accutipping Speed Match. Put in 24 hour burn in, motor unloaded, and observed for proper operation. Passed heat gun test. 12/10/24 After 22.5 hours of burn in, stopped to do full mechanical evaluation. Wrong Shims in Feed Belts, again. I told them about this several weeks back, for that machine we had in on RMA, need to hammer on it again. Motor got to 190F but seems ok. Compleated evaluation, and put in another unloaded 24 hour burn in. Worked on quote. 12/11/24 DTK Quoted customer. 12/12/24 DTK Sent customer reminder email about the quote. 12/17/24 DTK Installed needed parts from list and should be ready for burn in. ME 12/24/24 Arrived 26 Dec, machine had finished 24 hr burn-in but idler pulley was shifted to right and had shaved off slivers from left side of feed belt. Readjusted and started another burn-in to make sure belt stayed in place 26 DEC 25 dek Noticed that all shaft collar slit openings are facing the same way on split shafts. Removed all shafts, changed collar orientation, added anti-seize to collar Schleps which were dry, and reassembled. Ran diagnostics. Failed Signal light test. Ribbon cable was wedged between plastic housing and front connector board instead of in socket. Connected ribbon cable to board and passed all diagnostics including APL test. Restarted butn-in for 24 hrs to verify collars OK and feedbelt tracking. 27 Dec 24 DEK Emailed them about the PO. 1/2/25 DTK Emailed them about the PO. 1/8/25 DTK Left Chuck a VM about the PO. 1/16/25 DTK New CEO John promised to bring PO over when Juan picks it up between 9 and 10 AM 24 Jan, and will drop off another feeder for evaluation. Created SO 046605 to ship product. PO to be provided prior to release to customer. DEK 23 Jan 25
Repair Quotation Notes: Completed By: Computer Board failed causing no Boot Up issue. Feed Belts where over tensioned. Larkin was warned on the last repair about how this can cause failures. Motor got warm up to 190F but appears functioning. Feed Belts being ran too tight was likely a contributing factor. Recommend adding Motor Fan to be sure it stays cool. Feed Belts being too tight may have lead to the Drive Bearings being worn. Rubber Bellows to keep debris out of bearings are detreating. Spur Gear Teeth, Teeth of Timing Belts, and mating of Center Piece Shaft to End Piece Shaft, are worn and causing play in the drive that will negatively effect placement accuracy. Driven Timing Pulley on Electrical Shaft is missing its flange, one of the Idler Shafts has a deep gauge where a Set Screw for a Timing Pulley bares. Feed Belts, Stripper Wheels, and Discharge Belts are worn and in need of replacing. Collars to help align Feed Belts are cracked, Pulleys for Feed Belts and Discharge Belts are also worn, and should be replaced. Knobs for Height Adjustments are to breaking. One of the Worm Shafts for Stripper Wheel Height Adjustment is broken, recommend replacing both the Stripper Wheel Worm Shaft, and the Discharge Worm Shaft with the newer larger diameter shaft that is more robust, which will require the Universal Double Joints to also be replaced. Cross Rod Collar for Discharge Height Adjustment is missing.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	77566	7031400		COMP NON WINSYS TS5300W/O CHIP	Set Complete		0 hrs	1		$1,592.00	0.00	$1,592.00	-3
Edit	77567	8128950		FAN ASSY HIGH PERF PKG	Set Complete		0 hrs	1		$315.00	0.00	$315.00	0
Edit	77574	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$62.00	0.00	$620.00	41
Edit	77589	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	77568	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$121.00	0.00	$242.00	42
Edit	77569	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	77570	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$37.00	0.00	$37.00	119
Edit	77571	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$25.00	0.00	$25.00	124
Edit	77572	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	77576	1262700		CENTER PIECE SHAFT 250 20	Set Complete		0 hrs	1		$175.00	0.00	$175.00	107
Edit	77577	1260400		END PIECE TP SHAFT 20 DC	Set Complete		0 hrs	1		$142.00	0.00	$142.00	47
Edit	77573	1055100		TIMING PULLEY 051526-16-AF	Set Complete		0 hrs	1		$276.00	0.00	$276.00	5
Edit	77575	1261800		IDLER SHAFT BEARING HOUSING IP	Set Complete		0 hrs	1		$110.00	0.00	$110.00	18
Edit	77578	1199300		FEED BELT SE 304606S	Set Complete		0 hrs	1		$123.00	0.00	$123.00	33
Edit	77579	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	1		$233.00	0.00	$233.00	33
Edit	77580	1188021		BELT 15-HC44 ED HCP	Set Complete		0 hrs	4		$31.00	0.00	$124.00	42
Edit	77581	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	2		$32.00	0.00	$64.00	104
Edit	77582	4118700		IDLER PULLEY 304620C	Set Complete		0 hrs	1		$225.00	0.00	$225.00	12
Edit	77583	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	1		$57.00	0.00	$57.00	46
Edit	77584	4127915		DISCHARGE PULLEY 154620K HC 44	Set Complete		0 hrs	4		$169.00	0.00	$676.00	0
Edit	77585	4490800		KNOB HEIGHT ADJUSTMENT SW	Set Complete		0 hrs	1		$79.00	0.00	$79.00	191
Edit	77586	4490900		KNOB HEIGHT ADJUSTMENT DC	Set Complete		0 hrs	1		$83.00	0.00	$83.00	167
Edit	77587	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$23.00	0.00	$46.00	61
Edit	77588	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	77591	1423200		CROSS ROD 250 20 COLLAR AL	Set Complete		0 hrs	1		$111.00	0.00	$111.00	59
Edit	77590	RMA		LABOR	Set Complete		0 hrs	14		$200.00	0.00	$2,800.00

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