0554709 Colbert Packaging Corp.

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What Arrived: (Machine Serial Number:0508-06124) Major Product Jam error after hard jam by operator Jumpered interlock connector at MB to no avail.
Description of Problem: MFT250ip S/N 0508-06124 gen 1 iP, non-connector motor. No intermediate shaft. 4.1.31A software with: improvised alligator discharge mounted on Aluminum block bolted between P brackets Blue hard carcass belt label "10x 1448" mm 7007600 prod sensor Signal light plastic rear product support 50mm modified magazine side guides mounted on improvised blocks. Rt is tall, left cut short. Pneumatic vibrator mounted to rear of plastic prod support bracket. missing power cord
Work Done: Motor belt very tight, Gen 1 IP without intermediate shaft. 10mm feedbelt very tight and squeeks when manually rotated. reasonably hard pull to rotate but not terrible. 4 blackened dots on motor temp indicator, got to 93 degrees C.This overheat occurred in 2022 and recorded on RMA 0554493 and 0554593. No additional indicator has blackened. DEK 7 oct 24 Boots OK. Passes all diagnostics (did not do APL) including Motor Encoder diagnostic, so likely not vibrated to death motor encoder. Motor will not jog or twitch.Adds some resistance to rotating when in Status ON but not a lot. removed MB and tested on fixture. Had no bus voltage.Discovered Thermistor between TP J143 and J144 on back side of board had broken away from the solder pad. Suspect vibration.. Replaced with 18ga stranded jumper per common practice with newer 7051000.There were no screws holding powered to heatsink..Renewed heatsink compound and reassembled. Unit fired up fine and ran motor burn-in on test fixture at 20mpm for 3.5 hrs without problem. 8 oct 24 DEK Reinstalled MB into feeder. Passed all diagnostics including APL.. Initiated burn-in and quoted customer. DEK 9 Oct 24 After 15 hrs 10 min of burn-in, stopped unit to install new 1199800 feedbelts. Ran burn-in for an additional 1 hr 40 min. to be sure no problem with belts. Passed all diagnostics (except did not run APL test again). Created SO 046053 to ship back to Customer and placed back on shipping pallet to be returned best way LTL. DEK 10 Oct 24
Repair Quotation Notes: Completed By: Primary cause of failure is physically broken pin on Motherboard thermistor causing bus voltage to not charge. Thermistor was ceramic, likely vibrated to excess until metal fatigue caused pin to break off. Replaced thermistor with low profile thicker device. Replaced missing power supply shield to prevent heatsink from contacting metal cabinet Suggest replacing very worn and dry feed belts (2). Add new flow control valve to pneumatic vibrator.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	76458			18 GA THERMISTOR REPLACEMENT	Set Complete		0 hrs	1		$32.00	0.00	$32.00
Edit	76457	2273900		SHIELD MOTHER BOARD IP	Set Complete		0 hrs	1		$251.00	0.00	$251.00	19
Edit	76459	1199800		FEED BELT SE 204606R	Set Complete		0 hrs	2		$137.00	0.00	$274.00	24
Edit	76461	2831700		FLOW CONTROL 3/8" TUBE	Set Complete		0 hrs	1		$149.00	0.00	$149.00	14
Edit	76460			REPAIR LABOR	Set Complete		0 hrs	9		$200.00	0.00	$1,800.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**