0554695 Drummond Press

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What Arrived: Returning Feeder for evaluation / repair. Not running consistently jerky when jogging unloaded. They are also returning the new motor they purchased for evaluation. (Machine Serial Number:1526-09250)
Description of Problem: Found discharge broken on unit when arrived and light tower broken from shipment. (See pictures in Explorer) MFT 350ip3 S/N 1526-09250 with: (2) Product support rods pair of magazine side guides 75mm (3) 30mm purple SW (3) 30mm SE rough feedbelts, dirty (6) dirty 1177400 discharge belts, some with cracks halfway across width 7003200 prod sensor Light tower held together with tape. no external sensors (pstart or LP or APL) missing top rear case bracket which covers the motor Returned new 1000 W alpha motor recently purchased for troubleshooting.in hopes of restock possibility
Work Done: Diagnosed problem to Cold solder joint on one of the voltage reference inputs to the Powerex. Repaired. also Penny added the 12 wire 0F wire jumpers which parallel known bad traces. Passed all diagnostics except did not run APL on test fixtre. Tested both original 800W motor and returned 1KW motor with repaird MB and they run fine. Initiated burn-in on fixture using customers computer bd and motor DEK 11 sept 24 Stopped burn-in after 15 hrs 25 min to use test fixture for emergency Larkin Impresso repair. DEK 12 sept 24 Feeder has other problems in addition to Motherboard.: both side brackest of XED discharge are broken, and customer has held them uo with picture-hanging wire. Light tower is bent at base and wrapped with clear packing tape with some white adhesive material underneath. Power entry module is broken from prying, plastic piece above cord socket fell out. Product sensor tests weak at 255 255 224 117 Received PO. Mike Erickson removed broken discharge , replaced prod sensor and discharge side brackets and re-installed..Mike Erickson removed shafts and reinstalled discharge shafts. Dale K reassembled rest of items, calibrated height adjust and aligned pulleys. Initiated burn-in 20 Sept 24 for 24 hrs. Passed all diagnostics after 1st Burn-in. Checked screws for tightness. Upgraded SW to Version 5.151 SP amp code 5.25, LCD 5.7. FPGA is -9 . 25 Sept DEK Passed all diagnostics again including APL and I/O Iocard input 1 switches are set to be isolated and receive 24V from outside the feeder. Left them that way Initiated another 19 hr 38 min burn-in. DEK 25 Sept 24. Passed all tests again after final burn-in 26 sept 24 Customer provided info to leave input power setting at 115V. Accepts light tower not working. Wants MFT to arrange the transport. Created SO 045990 and presented feeder and documents to Shipping. 26 Sept 24 DEK
Repair Quotation Notes: Completed By: Power entry module had missing black plastic pieces where power cord enters, This is a safety issue and must be replaced.. Motherboard had cracked solder joint causing software to create incorrect waveform to drive motor. Possibly related to impact or vibration. Repaired and added parallel lines to provide backup to traces in this area. Cabinet cooling fan has missing blade. Product sensor pair has weak intensity. May have trouble with doubles detection or thin product Both discharge conveyor side brackets are broken, requiring support from improvised wire rigging Discharge belts have cracks across width suggesting imminent breakage. Recommend installation of steel Cross Brace option to strengthen discharge conveyor. Labor is divided into 2 lines. First line is labor used just to repair Motherboard circuitry Second line is labor to install the other repairs (broken discharge,belts, fan, sensor pair, etc)

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	75764	8161000		POWER ENTRY MODULE	Set Complete		0 hrs	1		$118.00	0.00	$118.00	202
Edit	75819			LABOR-MOTHERBOARD REPAIR ONLY	Set Complete		0 hrs	9		$200.00	0.00	$1,800.00
Edit	75815	7018600		FAN 80X80X15 24VDC LOCK ROTOR	Set Complete		0 hrs	1		$99.00	0.00	$99.00	85
Edit	75827	7003200		SENSOR PAIR IP GEN 3 XED M8	Set Complete	1 Standard Production Build	1 hrs	1		$395.00	0.00	$395.00	13
Edit	75816	2038900		BRACKET SIDE XED 20 IP P	Set Complete		0 hrs	2		$343.00	0.00	$686.00	83
Edit	75817	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$94.00	0.00	$564.00	249
Edit	75818	4362850		CROSS BRACE DISCH 2 PK XED IM	Set Complete		0 hrs	1		$458.00	0.00	$458.00	0
Edit	75820			LABOR-DISCHARGE, BELT, FAN REPAIR( OTHER THAN MOTHERBOARD LABOR)	Set Complete		0 hrs	6		$200.00	0.00	$1,200.00
Edit	75921	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	3		$32.00	0.00	$96.00	104

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**