0554692 Larkin Industries

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What Arrived: Joe Garofalo at Larkin Dropped off Feeder. Was saying how Elec. side Timing Belt was jumping and they think there is a bearing issue, and pulleys on there are not tight. Belt tension was way to loose. Checked and belt number was correct. Then notice NO SHIMS for Feed Belts. Pointed this out to Joe, and how this probably blew the bearings. Also mentioned to Chuck, and we should note in Repair Quote Note too.(Machine Serial Number:1805-09718)
Description of Problem: 350 IP3 Feeder SN #1805-09718 3 feed belts 30mm 3 stripper wheels 30mm 8 discharge belts 15mm 3 product support rods 1 set of magazine guides 1 rear support curve 4 belt slides (not ours) 1 Product sensor 1 support arm (not ours 1 discharge product guides High performance package E-stop jumper Missing 1 ball screw shaft and end hardware for other shaft Right side belt drive cover Performed diagnostics, unit checked ok.ME8-14-24
Work Done: Mike Erickson Evaluated machine and got parts on quote. Send customer repair quote. 8/19/24 DTK Ran diagnostics and feeder checked ok. Disassembled unit and cleaned it. Found Drive pully cracked and damaged during cleaning, added part to repair. Noticed discharge was missing guide collars and added to repair list. Installed new parts listed in quote and set up discharge and stripper wheels as needed. David Kelley Updated to version 5, made back ups to network, and started burn on 8/21/24 Passed about 22 hours of burn in, and called it enough. Did check out. Updated assigned serial number. Processed for customer pick up SO# 045785 8/22/24 DTK
Repair Quotation Notes: Completed By: As previously discuss, missing Shims caused too much tension on Feed Belts, that caused Bearing Failure, and this also caused damage to the mating shafts. Recommend replacing all bearings, and Timing Belts while we have the machine a part. Timing Belt teeth with even just a bit of ware, will result in less placement accuracy capabilities. Stripper Wheels, Feed Belts, and Discharge Belts have some ware and should be replaced while we have machine apart for bearing replacement. Below Height Adjustments that keep debris out of bearings are damaged. One of the Worm Shafts for Height Adjustment is broken. Recommend upgrading both Worm Shafts to our more robust larger Diameter Shafts, and then new mating Worm Shafts will be needed. Shafts for Height Adjustment, and cover for Electrical side Bearing Housing are missing. Will upgrade machine software and firmware to Version 5 at no charge.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	75393	1263700		CENTER PIECE SHAFT 350 20	Set Complete		0 hrs	1		$155.00	0.00	$155.00	85
Edit	75395	1260400		END PIECE TP SHAFT 20 DC	Set Complete		0 hrs	1		$142.00	0.00	$142.00	47
Edit	75391	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$62.00	0.00	$620.00	41
Edit	75386	1059615		TIMING BELT HTD5 15 75T 33 22P	Set Complete		0 hrs	1		$43.00	0.00	$43.00	49
Edit	75390	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$25.00	0.00	$25.00	124
Edit	75387	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$37.00	0.00	$37.00	119
Edit	75389	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	75383	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	3		$233.00	0.00	$699.00	33
Edit	75384	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$174.00	0.00	$522.00	64
Edit	75385	1186621		BELT 15 HC44 XED HCP	Set Complete		0 hrs	8		$40.00	0.00	$320.00	168
Edit	75396	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	75403	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$23.00	0.00	$46.00	61
Edit	75397	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	75388	4315300		SHAFT BALL SCREW ELEVATOR 350	Set Complete		0 hrs	2		$129.00	0.00	$258.00	0
Edit	75394	2112500		BEARING HOUSING COVER PLATE	Set Complete		0 hrs	1		$43.00	0.00	$43.00	45
Edit	75392	RMA		SOFTWARE/FIRMWARE UPGRADE VERSION 5	Set Complete		0 hrs	1		$668.00	100.00	$0.00
Edit	75404	RMA		LABOR	Set Complete		0 hrs	14		$200.00	0.00	$2,800.00
Edit	75488	1078300		DRIVE PULLEY CROWN 304620	Set Complete		0 hrs	1		$52.00	0.00	$52.00	59
Edit	75489	3581022		COLLAR HCP EZ-APPLY HC	Set Complete		0 hrs	4		$105.00	0.00	$420.00	18
Edit	75490	3581022		COLLAR HCP EZ-APPLY HC	Set Complete		0 hrs	4		$105.00	0.00	$420.00	18
Edit	75506	2022000		PRODUCT SUPPORT BASE HOLDER	Set Complete		0 hrs	1		$22.00	0.00	$22.00	13
Edit	75507	2022000		PRODUCT SUPPORT BASE HOLDER	Set Complete		0 hrs	1		$22.00	0.00	$22.00	13

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**