0554690 Phoenix Litho

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What Arrived: Returning Feeder for evaluation / repair. Major Motor issues. Could be burnt Motherboard and burnt Motor. Customer tried switching motor and Motherboard, and thinks the burn another board. No idea where he got these items. (Machine Serial Number:1309-08769) !!!!!!!!!!!!!!!!!!EMAIL Dave upon arrival!!!!!!!!!!!!!
Description of Problem: MFT 350 IP XLD HCP Serial Number 1309-08769 (2) 30mm SE DVC Feed Belts W/ Chambers (2) 10mm 85D 1097100 SW (8) 15mm XLD HCP Discharge Belts (1) E/R Pair (1) Interlock Plug (1) Start Sensor 7013100 w/ bracket (1) Extra Motherboard 7052000 SN 6130 from ASSY 8220700 SN 17777 (1) Extra Power Supply 5501700 SN EB10409035 (1) Extra Computer board 7031400 SN 267e24 (1) Burnt Extra Motor 7105000 (1) 220V Power Cord
Work Done: Emailed Dave letting him know machine arrived. 8/7/24 DTK Motherboard in machine has AC Connected to DC Port for I/O Board (see attached picture). AC L and N are shorted together, and also 5V DC and Common are all shorted to AC too. Motherboard toast, Power Supply and Computer board in there are suspect. Motherboard shipped serate has a ding in one of the large Capicators U. Talked to Greg about this, and he thinks it is probably ok. 9/10/24 Extra Motherboard 7052000 SN 6130 from ASSY 8220700 SN 17777 and Extra Computer board 7031400 SN 267e24 passed all initial test on bench, including Heat Gun Test. Ericson started mech eval, and pulled MOtherboard and Heat sink. Then Heat sink off Motherboard. Put Extra Motherboard on heat sink, and ran burn in on test fixture. Both Power Supplies tested good. Computer board is shot, shorted 5V to Common. Found LCD also failed, and replaced it. Installed Motherboard, and motor just makes a loud sound and goes to Major Product Jam. I think we have a bad motor, do not want to try and run this bad motor, any more, for fear of damaging Motherboard. Put note on machine saying not to power it up. 10/2/24 DTK Checked bearings on machine, bearings check ok. M.E. Verified it is the Motor Encoder that failed. Passed all testing, put into unloaded burn in. Have been in discussion about trying a J-Motor in this machine. We notch out the back plate to allow clearance for motor wires when timing belt tensioned. Tony pointed out we may be able to flip strain reliefs 180 degrees. From my memory of prepping Amcore Motors, i think you can flip these pretty easily. Will check on burnt up motor. Greg C. Saw no issue why a J-motor could not be used in IP2 other then direction of motor, and speed settings, that I can work out. Talked to Software and they are a bit concerned it will not be accurate in tipping, but all things they pointed out where improvements to software and firmware, after we went to J-Motor, and not changes to accommodate fundamental differences of J-Motor, other then speed, so I think I will I give this a whirl. 10/7/24 DTK Passed almost 24 hours unloaded burn in with Alpha Motor. Had Holly build up 750W J Motor. She did not have the seal with it, will have to see if she has it some where. Put into unloaded burn in with J-Motor, and observed for proper operation. Tested if I could swap strain relief position 180 degree on burnt out motor. Cannot easily, as there are additional holes, in motor for studs of strain relief in addition to holes for screws, and stud holes are bigger. A 950W Alpha Motor is about $800 more so, it makes sense to add the extra parts. Want to talk to tony about how necessary it is to swap pulleys, and belts, because if I need to do that, I also need to change to a keyed shaft in Drive Assyembly. 10/8/24 DTK Passed 24 hour burn iA” Debounce of 500ms, and a Gate Pulse Time of 1,000msn, with J-Motor unloaded. Talked to Tony, and I think we do want to replace shaft, and go to J-Motor Pulleys. Compleated repair quote, and emailed to the customer. 10/9/24 DTK Received PO. Lindsay does want prepayment 10/10/24 DTK Erickson started on. Did paper work for prepayment Invoice. SO 10/11/24 DTK Found changing Motor Encoder counts in Factory, did not change speed. Thought that might be how it works, as Gearing setting overrides Motor Encoder Setting. Forced to just change Gear Box Fractions. Machine has J- MED Gearing, and 50% DSR, Motor Gearing Setting Set to MED, and Gear Box Fractions are 100 Upper, and 104 Lower. Updated Assigned Serial Numbers. Payment was received. 10/16/24 DTK Replaced all parts on list as requested. Modified the back of the unit for the motor to fit and gave unit back to David. David found the new installed motor fan not operating. Checked wiring and found factory wiring bad, repaired wiring and installed electrical covers. Cleaned up unit and started burn in. 1017/24 ME Passed Burn in. During Check Out, found height adjustment shaft was not tightened, and Set Screw for Motor Driven Pulley came out, and had not Loctite. Went over loctite-ing with Erickson, and checked hardware. Sensor pair was fared but no all the way through, did not notice this during evaluation, and then sensor was reading week, could have happened, with machine being moved around, changed sensor pair at no charge. Passed check out. Changed name of originally setting back up file, and created a new back up file. Got to shipping. 10/18/24 DTK
Repair Quotation Notes: Completed By: When the new Motherboard was installed, AC Power was incorrectly connected to a DC Port, that damaged many components. Motherboard, LCD Display, Computer Board, and Motor that had AC Applied to them, are unrepairable. DC Power Supply that got AC, appears to function, we only charge $75 for the DC Power Supply, so I would not trust it, and just scrap it. The Motor sent uninstalled to the machine has overheated, and unrepairable. Good news is the Motherboard, Computer Board, and DC Power Supply sent uninstalled have passed all tests, so we plan to use this. Fuses blew when Motherboard was damaged by AC power on DC bus. We plan to install our new Motor Type, I say new but we have been using it for just about 10 years now. Old version Motor has been discontinued, and we only have a handful left. Also new Motor is about $800 less. This new motor will require a new Idler Shaft, as well as Pulleys, and Timing Belt. We also need to make some modifications to parts, so motor wires will not pinch when Motor Timing Belt tension is adjusted. Cooling Fan for Motor has failed. Feed Belts, Stripper Wheels, and Discharge Belts are worn recommend replacing them. The 1150600 timing belt was missing.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	76437	6392000		PWER ENTRY FUSE 10 A 5 X 20 MM	Set Complete		0 hrs	2		$6.00	0.00	$12.00	194
Edit	76438	7001900		LCD DISPLAY 4 X 40 NHD YEL/GRN	Set Complete		0 hrs	1		$337.00	0.00	$337.00	38
Edit	76439	7105010		MOTOR 750W J 11" PLUG	Set Complete		0 hrs	1		$4,653.00	0.00	$4,653.00	0
Edit	76440	4102505		IDLER SHAFT BEARING ASSY KWY	Set Complete		0 hrs	1		$167.00	0.00	$167.00	0
Edit	76441	1052265		PULLEY ASM HTD 5PCH 15BLT 22T	Set Complete		0 hrs	1		$92.00	0.00	$92.00	52
Edit	76442	1052271		TIMING PULLEY HTD5 15 33T W/KEYWAY	Set Complete		0 hrs	1		$136.00	0.00	$136.00	53
Edit	76443	1059615		TIMING BELT HTD5 15 75T 33 22P	Set Complete		0 hrs	1		$43.00	0.00	$43.00	49
Edit	76444	5332800		COOLING FAN 80X80X15 3200 RPM	Set Complete		0 hrs	1		$63.00	0.00	$63.00	33
Edit	76253	1199600		FEED BELT SE 304606SDV	Set Complete		0 hrs	2		$198.00	0.00	$396.00	84
Edit	76254	4125300		STRIPPER WHEEL ASSY 104620	Set Complete		0 hrs	2		$320.00	0.00	$640.00	22
Edit	76255	1186821		BELT 15-HC44 XLD HCP	Set Complete		0 hrs	8		$45.00	0.00	$360.00	10
Edit	76256	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$25.00	0.00	$25.00	124
Edit	76445	RMA		LABOR	Set Complete		0 hrs	12		$200.00	0.00	$2,400.00

+ denotes that software settings are available for this piece of equipment.

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