0554675 CPI Card MN

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What Arrived: Returning for evaluation, and quote - This feeder has had the bearings replace a couple of times now and shortly after putting in production we have troubles. This last time we broke 3 shafts within a week. The feeder seems to maybe be tweaked or something and should be sent out to Multi-Feeder for their evaluation and a full rebuild. (Machine Serial Number:0715-06408) Asked questions about shaft, location, if always the same, and was told Mike G at CPS will be off until Monday, but will let us know week of 6/17/24
Description of Problem: MFT 350 IP ED Serial Number:0715-06408 (IP1 MB) 4.1.29c-10 - No Feed Belts, Center Piece Shaft, Collars, or Drive Pulleys, there is a Spaning Pulley and Idler Pulleys for 3 30mm FB (3) SW 1097300 -No Discharge Belts. Pulleys for 3/3 (1) SET Brackets for Discharge Side Guides (No Guides or Rods or anything) (1) E/R Pair (1) Jumper Plug - No Bellows - No mounting Feet - Swept forward plates for 65 degree plates, MOD for Left 90 APL Transfer (1) 2 hole 80 20 clamp nut
Work Done: Pulled and bolted on Mounting Feet. Figured must be Feed Belt Drive Shaft that was breaking. Bearing for Feed Belt Drive Shaft on Right side was very siezed and lots of wobble. Attached is a video. This must be why shafts where breaking. Also from teal color belt reside, they are using non OEM Feed Belts. Took out Bearing Housing for further evaluation. By how other Center Piece Shafts came out, there certainly some squaring issues. Also customer had a couple pulleys on Mech side flipped around, so machine would be running faster then set speed. Checked software settings to see if they may have compensated for this gear ratio issue, and they did not. This machine does have Card Line but not Accutipping. Looked up in Assigned serial numbers, and this may be the first machine I ever worked on! 6/14/24 DTK Ran Diagnostics. APL Enable output on J1 fails the test APL Diagnostic using APL connector works OK Passes al other diagnostics. Removed left bearing housing and initiated unloaded burn-in at 25mpm Bearing housings have significant vertical play in slide blocks. left Discharge block is worst, about 1/8th inch This may have impacted shaft geometry when running. 17 June DEK Dale completed evaluation. Machine did run over 20 hours unloaded burn in. Sent Quote. 6/19/20 DTK Received PO, but realized I forgot to discuss the J1 APL Output issue. Then got thinking about how we use APL output on J1 for Relay Interface Box, and customer may need this. Took a closer look, saw that APL Output was going between 0V and 24 when unloaded. Tested Box, and it looked good. Ended up finding Pull Up resistor is open on the Motherboard. Then checked with Relay Interface Box, and it Feeder was able to drive relay, so I decided not to worry about it. Customer will arrange pick up, when machine is ready. 6/20/24 DTK CORRECTION: 1543200 IS CORRECT SLEEVE THRUST WASHEr NOT 1552315 Rebuilt left side bearing housing except for shimming slop on SW slideblock. Discharge slideblock is complete. All 4 bearings replaced DEK 35 June 24 Completed installing remainder of parts identified on quote. Squared up machine, Initiated 24 hr burn-in-DEK 2 July 24 NOTE: A TOTAL OF 16.75 HOURS ARE INCORRECTLY LOGGED AGAINST 0554670 WHICH MUST BE TRANSFERRED TO 0554675- Corrected by Lindsay 8 July 24 Passed all final diagnostics except for noted J1 APL Output issue. David has tested unit and verified that a relay control box still works in this condition. Performed some high speed testing at 80 MPM continuous jag, as well as a High speed burn in for 2.5 hr at 80 mpm and 4 sec on, 1 sec off cycle. Exhibited temp rise on spanning shaft due to resistance of ne seals on new idler pulleys. One seal contributed most and left melted rubber deposit on shaft. Cleaned off deposit, applied some grease to seal surface as we do with bellows and retested. Temp was reduced. At normal burn in duty cycle and speed of 40 mpm no temp rise occurs. DEK 8 July 24 . Created SO 045520 to ship 9 July. Customer arranging Courier
Repair Quotation Notes: Completed By: Repair includes: Add missing feedbelt drive shaft, drive pulleys, idler pulleys and 2 split collars. Replace (1) additional bowed centerpiece shaft. Add missing feedbelts and discharge belts Add missing Drive Assy Shield Add missing protective bellows for drive assy. Disassemble both bearing housings and replace all bearings Re-bush bearing drive assembly slide blocks to reduce dramatic vertical play. Replace Discharge sliding block ball screws which have elongated pin holes Replace (2) gouged discharge belt drive pulleys Replace timing belts. Readjusting mounts between left and right side cabinets to eliminate twist in alignment of the 2 bearing hoiusing stub shafts.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	74283	1263700		CENTER PIECE SHAFT 350 20	Set Complete		0 hrs	2		$155.00	0.00	$310.00	85
Edit	74295	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	3		$57.00	0.00	$171.00	46
Edit	74293	4118700		IDLER PULLEY 304620C	Set Complete		0 hrs	3		$225.00	0.00	$675.00	12
Edit	74289	1355600		SPLIT COLLAR M8 20	Set Complete		0 hrs	2		$86.00	0.00	$172.00	315
Edit	74290	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$174.00	0.00	$522.00	64
Edit	74291	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$83.00	0.00	$498.00	40
Edit	74312	2273400		SHIELD DRIVE ASSY RIGHT	Set Complete		0 hrs	1		$639.00	0.00	$639.00	4
Edit	74284	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$62.00	0.00	$620.00	41
Edit	74296	1552315		SLEEVE THRUST WASHER 0815 015	Set Complete		0 hrs	8		$6.00	0.00	$48.00	81
Edit	74297	1432100		BALL SCREW SLIDING BLOCK SS	Set Complete		0 hrs	3		$82.00	0.00	$246.00	19
Edit	74292	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	2		$41.00	0.00	$82.00	31
Edit	74285	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$25.00	0.00	$25.00	124
Edit	74286	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$37.00	0.00	$37.00	119
Edit	74287	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	74288	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	74298			RMA LABOR	Set Complete		0 hrs	14		$200.00	0.00	$2,800.00

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