0554660 B Braun Medical

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What Arrived: Not Feeding issue. Customer suspects bad Control Board. (Machine Serial Number:1541-09310) Tried to get more information from customer on the issue 4/26/24 DTK CUSTOMER AGGREED TO EXPEDITE FEE IN EMAIL. See attached.
Description of Problem: MFT 350ip3 with V feeder keypad. S/N 1541-09310 VER 4.3.32 Pallet labeled 1 of 2 With 7034100 I/O board XED plastic discharge with 6 purple belts and Cross-bracing (2) 1199900 feedbelts (2) 4125600 SW (2) round prod support rods (2) Magazine Side Guides (missing (1) Star knob 50mm rear plastic support curve wuth mount Dummy plug Power Cord Keyence BL1301 scanner head but no base controller Found one 20277 bracket piece stickig out of torn hole in box corner
Work Done: Prod sensor dirty Drive 4 reads 237, others 255. Cleaned lense with alcohol and aligned top and bottom. allread 255 Mechanical double detector probes jammed side by side prevetning product from passing Motor drive belt too tight. Upper discharge drive shaft badly grooved on left probably magazine side guide interference height adjust knob for discharge does not rotate shaft. 30mpm jog tachs at 29.60 Passes all std. ip3 Diagnostics including APL Test and I/O card in/out EXCEPT: I/O card input 6 unresponsive remains on all time Backlash feels normal for Purple Pulleys DEK 6 May 24 Groove in left SW. Bellows torn. Product support rod fits closely to left SW Feeder did run in over 22 hours of burn in without a fault. mechanical double detector generates motor stop error when connected to input 4 and stimulated. wired provided BL1301 scanhead to in-stock Keyence N-R2 with output 1 providing trigger and "good scan" connected to input 1.. Performs correctly, triggering scanner on each cycle. When barcode read successfully, no faults and feeder can be triggered again. If barcode removed, bad scan is caused, input 1 stays inactive, and feeder gets inspection fault. as expected. Ran 40 cycles with good result. Prod length was changed from 110 to 85 for test samples. FOUND MECHANICAL ISSUE in height adjustment of Discharge Pulley shaft. Knob does not rotate shaft that ties 2 sides together, but when rotate tie shaft manually it does not move slide block, so discharge belt tension stays relatively low. Possibly, when belt is new, grabs DFU ok, but when worn there is inadequate tension to maintain even separation. This may be the issue that customer says "reoccurs over time". DEK 9 may 24 Sent customer email trying to get more information, and offering to validate their DV-90. Attached shows the conversation plan at present is to quote to return to OEM specs. Customer confirmed they have the DV-90 from this machine, working on another Feeder. No reason for them to return then. 5/10/24 DTK Working on final evaluation, saw Double Detect Sensor will fault when even just a thin piece is ran. Used some thicker product, and tried calibrating sensor. Some how I got it to work, but not sure what I did. Will need to let customer know of this, maybe this was the issue they returned it for. I would need their product to calibrate it too. 5/14/24 DTK Found the Worm Gear on MECH. Side for Discharge Height Adjustment was caved in causing the adjustment to stall out at times. Worm Shaft also had some wear. Replaced Worm Gear and Worm Shaft on that side, and it is adjusting normally. Will recommend upgrading U-Joints and Worm Shafts on Elec side, while we are at it. Other then that just normal wear and tear. Completed evaluation, and quoted the customer. Let them know about the GT2 Sensor, and asked for product if they want me to calibrate. 5/16/24 DTK Revised PO Received. Asked again about the product. 5/17/24 DTK Completed work to the machine, put into burn in and observed for proper operation. let customer know, and asked about product again. 5/21/24 DTK Completed burn in and check out. Let them know, and asked about product AGAIN! 5/22/24 DTK They finally responded about product. Shelly said she did not think product was coming, and to ship machine. They can calibrate there. I did play with it some more, and made a video of how I calibrated it, see attached. Seemed to work best if single was taught right on lead edge of the product I was running, or it was false triggering on lead edge. Updated assigned serial numbers. Shipping on via UPS NDA PPA SO# 045313 5/23/24 DTK
Repair Quotation Notes: Completed By: Found an issue with the Keyence GT2 Double Detect Sensor. Sensor was faulting machine even with a thin chip board product. So it must have been faulting on every folded DFU you passed through the machine. This may have very well been the source of the reported issue of "DFU unit not feeding. Might have a bad control board." Was able to recalibrate the GT2 Double Detect Sensor for a folded piece we have here, and verified it will function correctly. We would need some samples of your product to calibrate this sensor to your product. Worm Gear on Left Side or Mechanical Side has damaged teeth, causing the Discharge Belt Entrance Height Adjustment to stall out and not move on the Left Side or Mechanical Side. Worm Shaft for this Worm Gear with damaged teeth also had some wear. Recommend replacing Worm Shafts, with larger more robust version while we have the machine apart, then it will need Universal Double Joints with a larger hole to accommodate the new improved Worm Shafts. Feed Belts, Stripper Wheels, and Discharge belts are worn, recommend replacing them. Bellows to keep debris out of bearing have cracks and holes, and should be replaced. Bearings are still looking good. Fan in the Electrical side has broken blade, and should be replaced. Also foam filter for this Fan is deteriorating. A Star Knob for Magazine Side Guide is missing. Cabinet Latches are stripping out and should be replaced. There is a deep groove in a Discharge Drive Shaft, but we do not feel this will cause any issues.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	73754	1113300		WORM GEAR A 1B 6 Z32020 IM	Set Complete		0 hrs	1		$20.00	0.00	$20.00	52
Edit	73755	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	3		$23.00	0.00	$69.00	61
Edit	73756	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	73757	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$174.00	0.00	$348.00	64
Edit	73758	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	2		$233.00	0.00	$466.00	33
Edit	73759	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$94.00	0.00	$376.00	249
Edit	73760	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	73761	7018600		FAN 80X80X15 24VDC LOCK ROTOR	Set Complete		0 hrs	1		$99.00	0.00	$99.00	85
Edit	73762	3756500		FOAM FILTER	Set Complete		0 hrs	1		$7.00	0.00	$7.00	172
Edit	73764	3005700		M6 X 25 STAR KNOB	Set Complete		0 hrs	1		$6.00	0.00	$6.00	237
Edit	73767	3400000		CABINET LATCH	Set Complete		0 hrs	4		$11.00	0.00	$44.00	2661
Edit	73765	RMA		EXPEDITE FEE	Set Complete		0 hrs	1		$500.00	0.00	$500.00
Edit	73766	RMA		LABOR	Set Complete		0 hrs	14		$200.00	0.00	$2,800.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**