0554657 Resouce One

RMA#:

Rev:

Traveler Status: Schedule Status:

Prepared By:

Date Rel:

Date Equip. Received:

Date Quoted:

E. Ship Date:

PO#:

PO Date:

Dates Shipped:

Active:

cust id:

Identifier (30 chars):

Category:

*REP/OEM/VAR:

RMA Types

Warranty?

BILL TO

*Attn:

*Company:

Address:

City:

State:

Zip:

Country:

*Phone:

Fax:

*Email:

Rev1:

Rev2:

Rev3:

SHIP TO

Attn:

Company:

Address:

City:

State:

Zip:

Country:

Phone:

Fax:

Email:

FAT Type:

FAT Date:

Lease/Sale:

Crate/Box:

Prod. Hrs Left:

Prod. Hrs Total:

Prod. Pct Done:

Non Prod. Hrs Left:

Non Prod. Hrs Total:

Non Prod. Pct Done:

Billed Pct Done:

Price (Gross):

Project Docs:

Open in Explorer

Discount:

Quote Docs:

Open in Explorer
Copy Path

Quantity Discount:

Commission:

Price (Net):

Customer Price:

Down Payment:
Prior to Ship Payment:
Final Payment:

Down Pay Email
Ship Pay Email
Final Pay Email

✓ Wrike Down Pay
✓ Wrike Ship Pay
✓ Wrike Final Pay
★ Wrike Accounting Complete

Priority:

Override

Pay Comments:

Update Comments

Red Flag:

Don't Start Until:

Demo Equipment

R&D Project

Include in A3 Report

*Machine Serial Number:

*(Required fields)

What Arrived: Returning Old-Old 550 ADT from the Redfield Line. General Refurbishment and evaluation. (Machine Serial Number:unknown at this time)
Description of Problem: 550 ADT S/N 0326-02205 screw drive system with: Plexi safety cover on hinge Top and Bottom Aluminum panels Attached to cover electronics. Cover safety switches connected electrically but taped together to always be active and coiled inside electrical box. 6 Rods Missing power cord.
Work Done: Ohmed-out modified AC wiring before plugging in. Power switch is shorted in the ON state so need to unplug line cord to turn on and off. Customer added in-line fuse between incoming neutral line and 20VAC 2A stepdown transformer that feeds ADT control board rectifier. Customer has replace DC bus bleed-down resistor with piece of 20Ga stranded wire. Fuse is obviously violently blown. AC input fuse is OK and backup is in holder. Measured rectifier bridge resistance, OK. Powered-up, Rectifier charged bus to 166.90V. Green light on driver board. status LED on both 24V position sensors illuminate. (1) 24V fan runs, other mechanically gummed up. No panel LEDs lit. Only 1.8V measured on Vcc at U6, provided by 5V regulator U22. DEK 5/23/24 Found Rectifier had a shorted FET that caused Fuse to blow. Replaced both FETs, and added a 10 ohm 50 watt resistor. Got a Fuse for Rectfier Board, and Power Switch too. Will test board tomorrow. 5/28/24 DTK Rectifier Board tested good 5/29/24 DTK Got Rectifier Board reinstalled. Found U22 of ADT Interface Board failed. Issue was broken pins of U22. Found we have a new Recon Sup of same PN for U22, talked with Greg C to be sure we where all square before installing. Replaced with new Recon Sub, and ADT Passed all tests, besides the one gummed up fan, in Mech area. Emailed Luis to see if he was interested in new Gas Springs, Pull Handle, or Product Guide Skies. 5/30/24 DTK Erickson finished cleaning the ADT Luis didn't want any of the extras. Was able to find a replacement cooling fan in stock at Digi Key. Put in a PO Req for Deb to order, on Monday. Completed repair quote. and emailed to the customer. 5/31/24 DTK PO received 6/4/24 I hot glued bumpers, and secured some wires. Re-lubed. Erickson added Static Brush, and Tee knobs. Still no fan, also need to secure status LEDs. Let customer know we are just waiting on fan, and could potential put fan on back order. 6/5/24 DTK Fan came in, and looks like Mechanisms will clear with the 0.5mm taller Fan, at 10.5mm, instead of 10mm. Installed Fan, and secured Panel LEDs with electrician tape. Testing was looking good, then ADT just went past Out Sensor, saw Out Sensor had not power, wiggled wire, and looked to be bad connection. Re-crimped both the Out and the In Sensor, and still Out Sensor No Power. Stripped back wire, and added test leads, and verified getting power to sensor wire ends, so must be a bad sensor. Replaced Sensor, put cover on, and it passed all testing. Moved to shiping. Sent customer email, with revised quote, to include sensor. 6/6/24 DTK Received revised PO. 6/7/24 Shipping under SO# 04360 DTK 6/7/24 .
Repair Quotation Notes: Completed By: FETs on Rectifier Board failed causing overcurrent Fuse to blow. Over current resistor for Rectifier board was missing. 5V Regulator on ADT Interface Board, failed causing it to be unable to run the Motor. Power Switch was shorted closed. Fan for Mechanical Area has failed. Static Brush is worn. Plastic Tee Knobs missing from In/Out Sensor Adjustment. Some recommended part suggestions where made and denied by customer. • Gas Springs for Lid are Broken. • Pull Handle for Lid, is missing. • And Guide Rods to knock lead edge of product down into accumulating stack of ADT are missing REV 1 to include a Sensor that failed in final testing.

* To Refresh Totals - Click Save at Top *

Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	73981	6336500		HEXFET N-CHANN POWER TO-247AC	Set Complete		0 hrs	2		$21.00	0.00	$42.00	4
Edit	73983	6392500		FUSE 250 V MDL 3 1.25" X .25"	Set Complete		0 hrs	1		$5.00	0.00	$5.00	6
Edit	73982	6511000		RES 10 OHM 50 W	Set Complete		0 hrs	1		$67.00	0.00	$67.00	1
Edit	73984	6340000		REGULATOR SWITCHING 5V 1.5A	Set Complete		0 hrs	1		$64.00	0.00	$64.00	3
Edit	73985	5301600		POWER SWITCH 120 VAC 20 A	Set Complete		0 hrs	1		$7.00	0.00	$7.00	4
Edit	73986	7018500		FAN 60X60X10 24 VDC .12AMP	Set Complete		0 hrs	1		$78.00	0.00	$78.00	0
Edit	73987	1710900		STATIC BRUSH	Set Complete		0 hrs	1		$49.00	0.00	$49.00	2
Edit	73988	3004800		PLASTIC TEE KNOB M5	Set Complete		0 hrs	2		$1.00	0.00	$2.00	109
Edit	74080	5309200		SUNX CONVERGENT DIFFUSE REFLCT	Set Complete		0 hrs	1		$249.00	0.00	$249.00	6
Edit	73989	RMA		LABOR	Set Complete		0 hrs	8		$200.00	0.00	$1,600.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
* To Refresh Totals - Click Save at Top *

Purchase orders for this Work Order

Edit

XID

Description

Partial

Cost


Charge ID:
Charge postfix (3 chars):
Manager:
Cost Center:
Description:
Begin Date:
End Date:
Budget (hours):
	Active R & D


Serial Number:
Quantity:	Price: % Discount:
	Special cost * financial summary does multiply by quantity * (do not use for purchase orders):
	Set to Zero Production Item: Used Equipment: RMA Main Product: Cost credit
Part Number:	Multifeeder Part: Lead Time (days):
Part Name:
Flag Item:
Date Started:	Date Required: Date Shipped:
Build Pulled:	Build Mechanical: Build Electrical:
Overall Status:	Check Out #1: Check Out #2:
Notes:
Don't Start Until:
Returned
	Add/View/Edit Resource Hours


Vendor:
Description:
Purchase Order:
Total Cost:
Partial Cost:	use this if only part of the purchase order was applied to this work order


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**