0554647 CPI Card MN

RMA#:

Rev:

Traveler Status: Schedule Status:

Prepared By:

Date Rel:

Date Equip. Received:

Date Quoted:

E. Ship Date:

PO#:

PO Date:

Dates Shipped:

Active:

cust id:

Identifier (30 chars):

Category:

*REP/OEM/VAR:

RMA Types

Warranty?

BILL TO

*Attn:

*Company:

Address:

City:

State:

Zip:

Country:

*Phone:

Fax:

*Email:

Rev1:

Rev2:

Rev3:

SHIP TO

Attn:

Company:

Address:

City:

State:

Zip:

Country:

Phone:

Fax:

Email:

FAT Type:

FAT Date:

Lease/Sale:

Crate/Box:

Prod. Hrs Left:

Prod. Hrs Total:

Prod. Pct Done:

Non Prod. Hrs Left:

Non Prod. Hrs Total:

Non Prod. Pct Done:

Billed Pct Done:

Price (Gross):

Project Docs:

Open in Explorer

Discount:

Quote Docs:

Open in Explorer
Copy Path

Quantity Discount:

Commission:

Price (Net):

Customer Price:

Down Payment:
Prior to Ship Payment:
Final Payment:

Down Pay Email
Ship Pay Email
Final Pay Email

✓ Wrike Down Pay
✓ Wrike Ship Pay
✓ Wrike Final Pay
★ Wrike Accounting Complete

Priority:

Override

Pay Comments:

Update Comments

Red Flag:

Don't Start Until:

Demo Equipment

R&D Project

Include in A3 Report

*Machine Serial Number:

*(Required fields)

What Arrived: Blows AC input fuses, as soon as they try to power it up, everytime. Multiple fried components on boards. (Machine Serial Number:0819-08062)
Description of Problem: Machine received 250IP Feeder SN # 0819-08062 1 Feed belt 30 MM 1 Stripper wheel 30MM Product sensor 2 discharge belts (Green) 4 Discharge pulleys HP motor fan Alpha Motor Composite ED discharge Medium gearing Customer top roller and bottom mount. Parts missing Power cord Magazine guides Support rods Rear product support No additional sensors. Discharge adjustment knuckle
Work Done: Penny replaced all 3 line MOV, and safety relay. Powered up, test OK. Initiated burn-in 11:32 9 April 24 DEK Passed tests OK after 24 hr burn-in Quoted. DEK 10 April 24 Mike Erickson pulled brg housings 11 April 24 Mike Erickson replaced brgs in housings. 12 April 24 Mike Erickson reinstalled bearing housings with pulleys and timing belts 15 April Tony Hopkins removed brg housings and installed forgotten worm shafts, removed vertical play , reinstalled and finished assembling feeder23 April24 Tony Hopkins initiated final burn-in 24 April 24 Added temp stickers to motor Performed final tests including APL. Passed. Created SO 045138 and advised Customer to arrange courier pickup fo 9AM 26 April 24 DEK 25 April 24
Repair Quotation Notes: Completed By: Root cause of damage to the Motherboard is consistent with the application of an Over Voltage (Greater than 240VAC rms @50/60 HZ) to the AC power input relative to Chassis Ground. Thankfully the MOV protectors on the circuit board performed as designed and shorted the input power to ground in order to blow the fuse. If the fuse does not react quickly enough or there are repeated attempts to exceed the voltage, the MOV eventually sacrifice themselves and create a permanent short to ground. .Debris from the blowing of the MOV damaged the adjacent relay, but other local components test OK. Quote includes: Repair of Damaged components on 7052000 Motherboard including internal power cable. Replace Power entry module(had damaged fuseholder) and fuses Replace Feedbelts with new plus install proper tensioning shims Replace Worn Stripper Wheel Replace worn Discharge belts Replace damaged Discharge pulley Replace worn Drive Assembly bearings Replace cracked Drive Assy dust bellows Update Drive assembly height adjustment worm shafts and U-joints with thicker, sturdier version Replace weak Product Sensor Replace Fan with broken blades and Fan Filter Replace worn Internal timing belts Replace Cabinet latches REV 1 of quote added replacement of (1) 4030500 lower Discharge roller found to have bad bearings during repair. DEK 25 April 24

* To Refresh Totals - Click Save at Top *

Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	73139	5430700		RELAY SAFETY 24V 8A 3NO/1NC	Set Complete		0 hrs	1		$123.00	0.00	$123.00	4
Edit	73141	6396400		ERZ-V20D431 350VDC 6500A MOV	Set Complete		0 hrs	3		$7.00	0.00	$21.00	42
Edit	73112	7110700		CABLE MB TO POWER SUPPLY AC	Set Complete		0 hrs	1		$54.00	0.00	$54.00	35
Edit	73106	8161000		POWER ENTRY MODULE	Set Complete		0 hrs	1		$118.00	0.00	$118.00	202
Edit	73110	6392000		PWER ENTRY FUSE 10 A 5 X 20 MM	Set Complete		0 hrs	2		$6.00	0.00	$12.00	196
Edit	73096	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	1		$165.00	0.00	$165.00	64
Edit	73097	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	2		$83.00	0.00	$166.00	40
Edit	73102	1070800		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	1		$47.00	0.00	$47.00	143
Edit	73107	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$62.00	0.00	$620.00	41
Edit	73108	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	73136	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$23.00	0.00	$46.00	61
Edit	73111	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	73098	7007600		PRODUCT SENSOR PAIR XED IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	12
Edit	73095	7018700		FAN ASSEMBLY 80 X 80 X 15MM 3"	Set Complete		0 hrs	1		$98.00	0.00	$98.00	17
Edit	73104	3756500		FOAM FILTER	Set Complete		0 hrs	2		$7.00	0.00	$14.00	172
Edit	73099	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$25.00	0.00	$25.00	124
Edit	73100	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	73101	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	73103	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$35.00	0.00	$35.00	119
Edit	73113	3400000		CABINET LATCH	Set Complete		0 hrs	4		$11.00	0.00	$44.00	2661
Edit	73121			LABOR	Set Complete		0 hrs	18		$200.00	0.00	$3,600.00
Edit	73426	4030500		DISCH EXIT ROLLER 250 20 DS	Set Complete		0 hrs	1		$646.00	0.00	$646.00	13

+ denotes that software settings are available for this piece of equipment.

Labor Hours
* To Refresh Totals - Click Save at Top *

Purchase orders for this Work Order

Edit

XID

Description

Partial

Cost


Charge ID:
Charge postfix (3 chars):
Manager:
Cost Center:
Description:
Begin Date:
End Date:
Budget (hours):
	Active R & D


Serial Number:
Quantity:	Price: % Discount:
	Special cost * financial summary does multiply by quantity * (do not use for purchase orders):
	Set to Zero Production Item: Used Equipment: RMA Main Product: Cost credit
Part Number:	Multifeeder Part: Lead Time (days):
Part Name:
Flag Item:
Date Started:	Date Required: Date Shipped:
Build Pulled:	Build Mechanical: Build Electrical:
Overall Status:	Check Out #1: Check Out #2:
Notes:
Don't Start Until:
Returned
	Add/View/Edit Resource Hours


Vendor:
Description:
Purchase Order:
Total Cost:
Partial Cost:	use this if only part of the purchase order was applied to this work order


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**