0554634 4 Imprint

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What Arrived: Major Product Jam Fault. Motor will not run at all. Burnt smell from Electrical cabinet. Suspected OF Motherboard. Returning for evaluation and repair. (Machine Serial Number:1606-09372) Arrived in a Crate.
Description of Problem: .
Work Done: Discovered bus charges to 137V on precharge, will run motor off caps until bleeds down voltage. DSP tells opto to goto run mode after precharge but triac does not turn on. Replacing U63, R73 (500K should be 330 ohm) and Q7 triac. Pad for Q7 pin3 got hot looks discolored Also does not discharge on power down Prod sensor test ok with my gen3 test box runs motor backwards(hardwired in testbox) at 15.71 mpm when set at 20 jog hbit noisy spur gear rotation. DEK 20 March Attempted repair at component level including jumper wiring to replace missing burned trace but blew triac again when transferred from precharge to run. Quoted Repair using replacement MB. Mike Erickson removed, rebuilt and replaced both Drive Assemblies and reolaced all timing belts. Programmed 7051100 S/N 2141 (an LX 9 version. 3 April 24 DEK Reinstalled MB, which tested OK on fixture. Ran burn-in for cumulative 19 hrs 50 min. then did final test OK, including APL Had to locate E Stop mushroom contact which we had broken here and pickup at Graybar. USD 26.39 4 April 24 DEK Repiared and tested estop circuitry and chirpy warble alarm. Squared up machine which had rt rear corner lifted off table originally.Extensively cleaned discharge belts for reuse.. returned run speed to 57mpm. enabled mpd faults with key 87831 and turned on, saved program #1 Created SO 045039 to ship, and placed feeder in Shipping on cart.
Repair Quotation Notes: Completed By: Primary fault is failed Triac and Opto-isolator components in Hi voltage motor drive circuitry, caused by unrepairable short in internal layer of Motherboard. Attempted repair unsuccessfully, requires replacement Motherboard. Evaluated drive train, and recommend shaft bearing replacements. Rough sound when spinning unloaded bearing. Timing belts useable, but since removal is necessary to replace bearings and timing belts are inexpensive, recommend replacing them with new to "reset the timeclock" on timing belt life cycle. Feedbelts are worn very badly. Discharge belts, however, still have useable life left.Center Stripper wheel has reasonable life left, but the outer 10mm stripper wheel are severely gouged and require replacement. Motor is slightly noisy, but should have reasonable life remaining before considering replacement.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	72658	7051100		MOTHERBOARD ASSY GEN 3	Set Complete		0 hrs	1		$4,667.00	0.00	$4,667.00	414
Edit	72727	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$165.00	0.00	$495.00	64
Edit	72660	4125300		STRIPPER WHEEL ASSY 104620	Set Complete		0 hrs	2		$320.00	0.00	$640.00	22
Edit	72715	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$25.00	0.00	$25.00	124
Edit	72716	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$35.00	0.00	$35.00	119
Edit	72717	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	72718	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	72719	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$62.00	0.00	$620.00	41
Edit	72728			LABOR	Set Complete		0 hrs	12		$200.00	0.00	$2,400.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**