0554619 Medlit Solutions

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What Arrived: Returning MFT 350 IP to run a 22mm wide x 102mm long products, Part Quote 0653871 has recommended parts to make this possible. Did request customer send product with machine. They did send PO for just the parts. PO and quote, attached to this email. (Machine Serial Number:0822-08072)
Description of Problem: MFT 350 IP DCC XED Serial Number:0822-08072 (3) 30mm SE S 1199300 Feed Belts (3) 30mm 85D 1097300 Stripper Wheels (6) 20mm Elastic Discharge Belts 1177400 (1) Set Modified Mag Side Guides (2) Cutt Down Product Support Rods (1) E/R Pair (1) Part of Start Sensor Mount, on lowest 16mm rod (1) 120V Power Cord (1) small stack of samples 1" stack -NO Interlock Plug.
Work Done: Emailed customer with some questions, can we get more product, are you hand loading, and are you using Accutipping Speed Match. Machine passed electrical diagnostics, aside from a week Product Sensor Pair. 1/25/24 DTK Checked mechanisms, to see if safe in burn in. Put into burn in, and observed for proper operation. 2/1/24 DTK Passed 24 hour burn in. 2/2/24/ DTK Customer did answer some questions. - Hand loaded - Can get more product after 2/9/24 - Uses Accutipping. - Is interested in wider belts off to the side, to set up for other products. Completed evaluation, and quoted the customer. 2/5/24 DTK Received PO. Completed paper work SO# 044707 and turned into accounting for prepayment invoice. 2/6/24 DTK Payment received. 2/12/24 DTK Completed work to machine and put into a 24 hour burn in, and observed for proper operation. 2/13/24 DTK Feeder passed Burn in, check out, and product test at 100 mpm, 300 Products Per Min, video attached. Shared video with customer. Customer said the video "looks pretty sweet"! Updated assigned serial numbers, and replacement part guide. Sent customer updated replacement part guide, and updated Repair Quote telling him about the wrong Discharge Belt thing. Shipping out under SO# 044707 2/14/24 DTK !!!!!HAD WRONG 10mm Discharge Belt on Quote 1172300 $57 each. Machin actually needs 1176400, changed quote, but kept price at $57, even thought these are around $90 each. !!!!!!!!!BE SURE TO TELL THE CUSTOMER!!!!!!!!
Repair Quotation Notes: Completed By: First 13 line items are to run this 22mm wide, by 102mm long product. Made a change to Drive Pulley, and Stripper Wheel to go with flangeless, so we could center the belt and Stripper Wheel on the product. Next 3 line items are to have the extra sets, of wider Feed Belts, Stripper Wheels, and Discharge Belts, available for easy change over to wider products. Product Sensor Pair is reading weak, indicting it will fail soon, and cable has been damaged an repaired with electrical tape. One Foam Filter for electrical side fan is missing, and the one for the Motor Fan is deteriorating. There is significant mechanical play in the Composite Drive Timing Pulleys, and Gears that will negatively impact the placement accuracy, recommend replacing these with Aluminum versions to give you much higher placement accuracy. Recommend replacing the Timing Belts for good measure while we are in there. Lower Discharge Exit Roller bearings are worn. As well as Drive Assyembly bearings. Bracket for Upper Exit Roller is broken, and was repaired with a Zip Tie. Bellow Height Adjustments to keep debris out of bearings in drive are damaged. Cabinet Latches are stripping out. Labor includes time to run 22mm wide, by 102mm long product, and validate.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	71623	CUSTOM		HOPPER FOR 22MM WIDE X 102MM LONG PRODUCT	Set Complete		0 hrs	1		$912.00	0.00	$912.00
Edit	71624	2029200		PRODUCT SUPPORT CURVE 18P	Set Complete		0 hrs	1		$134.00	0.00	$134.00	34
Edit	71625	4118500		IDLER PULLEY 104620C	Set Complete		0 hrs	1		$184.00	0.00	$184.00	7
Edit	71626	4118000		DRIVE PULLEY 104620C (MOD TO NO HUB)	Set Complete		0 hrs	1		$263.00	0.00	$263.00	17
Edit	71627	1199700		FEED BELT SE 104606R	Set Complete		0 hrs	1		$110.00	0.00	$110.00	23
Edit	71629	1097511		STRIPPER WHEEL FDA 104620 W60D NO HUB	Set Complete		0 hrs	1		$315.00	0.00	$315.00	11
Edit	71630	1071100		DISCHARGE PULLEY 104620K	Set Complete		0 hrs	2		$446.00	0.00	$892.00	12
Edit	71631	1176400		XED DISCHARGE BELT EPDM104604	Set Complete		0 hrs	2		$57.00	0.00	$114.00	14
Edit	71632	4160800		BRACKET DISCHARGE BELT GUIDE10	Set Complete		0 hrs	2		$120.00	0.00	$240.00	0
Edit	71633	1206900		GUIDE ROD 350 16	Set Complete		0 hrs	1		$62.00	0.00	$62.00	22
Edit	71634	3332500		BOLT M6 X 25 BHSS	Set Complete		0 hrs	2		$1.00	0.00	$2.00	724
Edit	71635	3503500		M6 SPACE WASHER	Set Complete		0 hrs	2		$1.00	0.00	$2.00	1770
Edit	71636	3502500		M6 HELICAL SPR LOCK WASHER	Set Complete		0 hrs	2		$1.00	0.00	$2.00	3314
Edit	71638	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	0.00	$330.00	64
Edit	71639	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	2		$233.00	0.00	$466.00	33
Edit	71640	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$94.00	0.00	$376.00	249
Edit	71642	7007600		PRODUCT SENSOR PAIR XED IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	12
Edit	71644	3756500		FOAM FILTER	Set Complete		0 hrs	2		$7.00	0.00	$14.00	172
Edit	71645	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	2		$186.00	0.00	$372.00	46
Edit	71646	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$184.00	0.00	$184.00	41
Edit	71647	1057300		TIMING PULLEY 9521311 AF	Set Complete		0 hrs	2		$96.00	0.00	$192.00	64
Edit	71648	4129400		SPUR GEAR 16 475 525 ALF	Set Complete		0 hrs	2		$236.00	0.00	$472.00	39
Edit	71649	1055300		TIMING PULLEY 051528-16-AF	Set Complete		0 hrs	1		$355.00	0.00	$355.00	15
Edit	71650	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	71651	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$35.00	0.00	$35.00	119
Edit	71652	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$25.00	0.00	$25.00	124
Edit	71653	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	71654	4030600		DISCH EXIT ROLLER 350 20 DS	Set Complete		0 hrs	1		$756.00	0.00	$756.00	14
Edit	71659	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$62.00	0.00	$620.00	41
Edit	71655	4310000		DISCHARGE SLIDING BLOCK ASSY	Set Complete		0 hrs	1		$249.00	0.00	$249.00	108
Edit	71656	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	71657	3400000		CABINET LATCH	Set Complete		0 hrs	4		$11.00	0.00	$44.00	2661
Edit	71658	RMA		LABOR	Set Complete		0 hrs	18		$200.00	0.00	$3,600.00

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