0554615 J.S. McCarthy Printers

RMA#:

Rev:

Traveler Status: Schedule Status:

Prepared By:

Date Rel:

Date Equip. Received:

Date Quoted:

E. Ship Date:

PO#:

PO Date:

Dates Shipped:

Active:

cust id:

Identifier (30 chars):

Category:

*REP/OEM/VAR:

RMA Types

Warranty?

BILL TO

*Attn:

*Company:

Address:

City:

State:

Zip:

Country:

*Phone:

Fax:

*Email:

Rev1:

Rev2:

Rev3:

SHIP TO

Attn:

Company:

Address:

City:

State:

Zip:

Country:

Phone:

Fax:

Email:

FAT Type:

FAT Date:

Lease/Sale:

Crate/Box:

Prod. Hrs Left:

Prod. Hrs Total:

Prod. Pct Done:

Non Prod. Hrs Left:

Non Prod. Hrs Total:

Non Prod. Pct Done:

Billed Pct Done:

Price (Gross):

Project Docs:

Open in Explorer

Discount:

Quote Docs:

Open in Explorer
Copy Path

Quantity Discount:

Commission:

Price (Net):

Customer Price:

Down Payment:
Prior to Ship Payment:
Final Payment:

Down Pay Email
Ship Pay Email
Final Pay Email

✓ Wrike Down Pay
✓ Wrike Ship Pay
✓ Wrike Final Pay
★ Wrike Accounting Complete

Priority:

Override

Pay Comments:

Update Comments

Red Flag:

Don't Start Until:

Demo Equipment

R&D Project

Include in A3 Report

*Machine Serial Number:

*(Required fields)

What Arrived: Display screen is not working properly so can't run the unit or "calibrate". Customer has not provided S/N because does not wish to open crate. But it will be the only piece of equipment sent to us from Augusta Maine this week so we can record whatever is inside when we open. (Machine Serial Number:1) (Machine Serial Number:1) (Machine Serial Number:1)
Description of Problem: 1032-08383 350Ip gen2 with Composite pulleys power cord with odd power 4 wire drop plug on one end (3) worn 1199900 (1) 25mm plastic rear S curve with bracket (3) 30mm purple SW hard (6) elastic purple discharge belts Plastic ED discharge with broken rt side bracket Cross bracing 7007400 prod sensor Dummy plug. NO magazine sides or prod support rods
Work Done: 5.099V, 24,50 at PS connector No boot, swapped in working 7031400.S/N 2099 and booted fine Noisy left side spur gear area. Squeek from upper discharge shaft on right side. Backlash considerable for an Accutipping machine. Plastic pulley and pin slop primary cause. Fans quiet and work. after cleaning prod sensor 255 255 249 183 One Motor overheat mark black at 68 celcius Squeek on left side due to cotter pi rubbing on metal flange of plastic pulley when when slops back and forth on the pin Drive train noise due to worn plastic pulleys and gears slopping. Bearings do not feel worn or noisy. Replacement would be for future prevention only to restart the wear clock.. Removed MB assembly and gave MB to Penny to replace U47.DEK 16 Jan Used Lathe to polish shafts. 16 Jan 24 DEK Reinstalled MB with replaced U47 and ran burnin while heat stressing U47 with Holly's hi temp heat gun. Ran flawlessly with no Fault created. 17 Jan 24 DEK Replaced parts as described in Quote.18 and 23 Jan DEK Burned in overnight for 13.5 hrs.24 jan 24 DEK Saw slight movement of left most feedbelt pulley despite new setscrews which were tight. Saw wear on bore of pully in addition to the many outside "dings". Replaced all 3 deedbelt pulleys ($9 each) as insurance. Had not loctited driven pulley on rt side which loosened enough to cause audible click overnite. Tightened and loctited Ran additional 5 hrs burn in. Saw slight variation in feedbelt height relative to sw despit replacement of 3 feedbelt pulleys. Replace shaft wit new one to be sure. slight improvement. DEK 25 jan 24 Passed all Diagnostics including APL test. Had been running burn-in at less aggressive gains and Accell/decel, but returned them to the as-received HI motor gains, Gains PCT at 300, Machine speed at 50 mpm, jog at 40.Accell/dec to 30000.Makes motor sound gravely at lower jog speeds like 20 Ran last hour of burn-in at those settings then sent to Shipping.26 Jan 24 Created SO 044651 to return feeder in crate as sent to Customer,
Repair Quotation Notes: Completed By: Replace failed Computer Bpoard. Replace broken side bracket on discharge conveyor. Replace Product Sensor whose beam is weak.. Replace circuit board-mounted AC detector causing intermittent false Jam message. Repair sloppy gear train with ne aluminum pulleys which d not use sloppy pin holes in shafts. which is more appropriate for Start/stop Accutipping usage. Replace timing belts Replace worn and dry Feedbelts, Stripper wheel, discharge belts. Replace 3 cracked feedbelt collars, 3 worn discharge drive pulleys

* To Refresh Totals - Click Save at Top *

Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	70790	7031400		COMP NON WINSYS TS5300W/O CHIP S/N 2099	Set Complete		0 hrs	1		$1,592.00	0.00	$1,592.00	-3
Edit	70791	2038800		BRACKET SIDE ED 20 IP P	Set Complete		0 hrs	1		$262.00	0.00	$262.00	84
Edit	70793	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	1 Electrical Technician	1 hrs	1		$351.00	0.00	$351.00	5
Edit	70795	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$165.00	0.00	$495.00	64
Edit	70794	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	3		$32.00	0.00	$96.00	104
Edit	70796	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$83.00	5.00	$473.10	40
Edit	70797	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	3		$233.00	0.00	$699.00	33
Edit	70792	1070800		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	3		$37.00	0.00	$111.00	143
Edit	70798	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$184.00	0.00	$184.00	41
Edit	70799	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	2		$186.00	0.00	$372.00	46
Edit	70800	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	70801	4108700		PULLEY PACKAGE LEFT AL FL	Set Complete		0 hrs	1		$1,154.00	0.00	$1,154.00	0
Edit	70802	1054200		TIMING PULLEY HTD 051520 19B AF	Set Complete		0 hrs	1		$278.00	0.00	$278.00	21
Edit	70803	1157300		TIMING PULLEY HTD 051520 19B AF	Set Complete		0 hrs	1		$278.00	0.00	$278.00	12
Edit	70804	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	70821	6092700		OPTOCOUPLER LOGIC OUT 8-DIP	Set Complete		0 hrs	1		$21.00	0.00	$21.00	5
Edit	70805	3756500		FOAM FILTER	Set Complete		0 hrs	4		$7.00	0.00	$28.00	172
Edit	70806	3400000		CABINET LATCH	Set Complete		0 hrs	4		$11.00	0.00	$44.00	2661
Edit	70820			RMA LABOR	Set Complete		0 hrs	11		$200.00	0.00	$2,200.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
* To Refresh Totals - Click Save at Top *

Purchase orders for this Work Order

Edit

XID

Description

Partial

Cost


Charge ID:
Charge postfix (3 chars):
Manager:
Cost Center:
Description:
Begin Date:
End Date:
Budget (hours):
	Active R & D


Serial Number:
Quantity:	Price: % Discount:
	Special cost * financial summary does multiply by quantity * (do not use for purchase orders):
	Set to Zero Production Item: Used Equipment: RMA Main Product: Cost credit
Part Number:	Multifeeder Part: Lead Time (days):
Part Name:
Flag Item:
Date Started:	Date Required: Date Shipped:
Build Pulled:	Build Mechanical: Build Electrical:
Overall Status:	Check Out #1: Check Out #2:
Notes:
Don't Start Until:
Returned
	Add/View/Edit Resource Hours


Vendor:
Description:
Purchase Order:
Total Cost:
Partial Cost:	use this if only part of the purchase order was applied to this work order


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**