0554593 Colbert Packaging

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What Arrived: Returning MFT 250 IP for refurbishment and repair. Vibrator doesn't work / Inserts skipping like shaft or belt slipping. (Machine Serial Number:0508-06124)
Description of Problem: MFT 250 IP Serial Number 0508-06124 (Customer made their own Open Discharge (1) 20mm R SE Feed Belt (1) 20mm Stripper Wheel (3) XLD HC Belts (1 top and 1 bottom, then one on lower drive shaft for quick change) (1) 50mm Rear Support Curve (1) custom rod, thingy for rear support (1) Set Custom Mag Side Guides (brackets customized (1) Product Support Rod Assy (Customized with threads for fine height adjustment of rod) (1) non MFT recommended Vibrator connected to rear support curve. (1) LSE with mount (1) 7013100 Start Sensor with magnet mount (1) Signal Light (1) Interlock Plug (1) e/r pair (1) 120V AC Power Cable
Work Done: Motor reach 200F, but this is where it was at when machine was in for repair DEC 2022 RMA 0554493. Did see some play in the Drive, but that was due to Split Collar for Feed Belt Derive shaft being loose, on the left side. Sensor pair is reading weak, and two bulbs are out in stack light, other then that it has passed all diagnostic testing. Put into a 24 hour burn in, and observed for proper operation. 11/6/23 DTK Passed 22 hours of burn in. Completed machinal evaluation, prepared repair quote, and emailed to the customer. 11/7/23 DTK Received PO, and resumed work. Got approval from Lindsay for Net 30 on COL020 11/8/23 DTK When Pulling parts realized i had the wrong End Shaft, and remembered we have Bronze Sleeve Flanges. Updated quote for correct part numbers', but kept price the same, and informed the customer. Also used Teflon Plumbers Tape on threads of Ball Screw, in these old composite sliding block, that fit in AL Blocks, looks like it will work well. 11/10/23 DTK Found Bronze Sleeve Flanges do make height adjustment too tight. Needed to go backwards. 11/16/23 DTK Replaced Bronze Sleeve Flanges for the standard composite. Updated quote. 11/20/23 DTK Completed work to the machine, and put into 24 hour burn in. 11/21/23 DTK Machine ran over 22 hour burn in. Started Check Out. Found Motor Timing Belts was riding way off, a little less then half way on. Driving Timing Pulley was missing a flange, but I had thought it would be ok. Replaced this Timing Pulley, and the Timing Belt. Started another burn in. Belt looked good after 2 hours of Burn in. Completed check out, and it passed the rest of the testing. Updated Assigned Serial Numbers. Shipping under SO# 044313 11/22/23 DTK
Repair Quotation Notes: Completed By: Motor has reached 200F on the outside, but shows no signs of damage. There is excess vertical slop in Stripper Wheel Shaft and Upper Discharge Shaft, replacing Sleeve Flanges will eliminate this. This excess vertical slop can negatively effect placement accuracy. Bolts in Split Collar to mate aginst Center Piece Shaft, and End Piece Shaft for Feed Belt Drive Shaft, on Left Side, where found loose causeing play in drive of machine, that will negatively effect placement accuracy. These bolts must have been loose for a while as there is wear in these parts, to then cause shaft to wobble when bolts have been tightened. Bearings in Drive Assyemblies are a bit wore, recommend replacing them while we have the Drive Assyemblies removed to fix excess vertical slop. A Standard Bolt was used in the Line Speed Encoder, instead of the custom Axel Bolt that should be in there, this defeats the spring loaded action of the Line Speed Encoder. Feed Belts, Stripper Wheel, Discharge Belts are worn. Lower pulley for Discharge Belts is worn unevenly. Bellow Height Adjustments are worn and have holes that would allow debris into the bearings. Two Bulbs in Signal Light is burnt out. The Vibrator on the machine was not supplied by MFT, I quoted the MFT recommended Product Support Pneumatic Shaker Assyembly on this quote.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	69725	1543200		SLEEVE BRG FLANGE 0708 03	Set Complete		0 hrs	8		$4.00	0.00	$32.00	30
Edit	69729	1262700		CENTER PIECE SHAFT 250 20	Set Complete		0 hrs	1		$175.00	0.00	$175.00	107
Edit	69730	1260600		END PIECE TP SHAFT 20	Set Complete		0 hrs	1		$144.00	0.00	$144.00	13
Edit	69731	1355600		SPLIT COLLAR M8 20	Set Complete		0 hrs	1		$86.00	0.00	$86.00	315
Edit	69732	1002600		BALL BEARING 174012	Set Complete		0 hrs	8		$32.00	0.00	$256.00	29
Edit	69733	SPECIAL		HARDWARE FOR LINE SPEED ENCODER	Set Complete		0 hrs	1		$12.00	0.00	$12.00
Edit	69734	1199800		FEED BELT SE 204606R	Set Complete		0 hrs	2		$135.00	0.00	$270.00	24
Edit	69735	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	2		$233.00	0.00	$466.00	33
Edit	69736	1186860		DISCHARGE BELT XLD 6002001 HC	Set Complete		0 hrs	2		$53.00	0.00	$106.00	9
Edit	69737	1071744		DISCHARGE PULLEY 204620K HC44	Set Complete		0 hrs	1		$100.00	0.00	$100.00	29
Edit	69738	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	69739	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	2		$9.00	0.00	$18.00	26
Edit	69740	7007600		PRODUCT SENSOR PAIR XED IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	12
Edit	69741	4650160		PRODUCT SUPPORT PNEUMATIC SHAKER	Set Complete	1 Integration and Testing	1 hrs	1		$758.00	0.00	$758.00	4
Edit	69742	RMA		LABOR	Set Complete		0 hrs	12		$200.00	0.00	$2,400.00

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