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What Arrived: Belt pulleys on operator side are wore. Gear side Belt adjuster is broke. Needs to be gone through and refurbished. (Machine Serial Number:1628-09439) Give Customer 2-3 week lead time.
Description of Problem: MFT350HCP3ED S/N 1628-09439 VER 5.23 software with: I/O board 5305640 Advance Product Sensor and 8020 mount over exit 7003100 std product sensor. ED purple belt discharge 3 upper and 3 lower purple discharge belts. 2 double bridge belts between discharge pulleys. (2) 20mm SE feedbelts with holes and (1) smooth 10mm se feedbelt in middle One-piece ED cross brace to composit ED discharge brackets "SECURE" product magazine with (2) curved end product supports only, no side guides. Missing hinge screws from left side cabinet door, falls off when opened. External mount Motor fan NO power cord NO other sensors NO rear product support curve No magazine side guides. No discharge pulley protective cove NO dummy plug NO encoder
Work Done: Return via FedEx Ground 217635225 Check-in on bench 22 June 23 DEK Broken purple height adjust knob Stripped left side worm shaft and worm gear Needs all timing belts. 50% discharge pulleys chewed-up from swapping. Elastomeric keypad worn through labels, dirt under lense obscures view of display Fans work. Squeeking when jog, motor occasionall buzzes like Version 4 motor control, except it is ver 5 Discharge exit roller height adjustment tightened completely to bottom of travel so that not even a thin piece of paper can slide through. Same problem with Stripper wheel contacting feedbelt surface. raising by 3 turns of knob significantly reduced the drag on the motor.and allowed a sheet of paper to pass. Discharge upper shaft adjust was not bottomed-out After adjusting these, alleviated squeaking, buzzing Passes signal light, std product sensor, encoder test.22 June 23 Advance product sensor does not get power. I/O bd requires external power from 8-pin female "I/O" connector to test. 26 june 23 DEK Apply 24v from external supply, passes all I/O tests using advance product sensor as input test devices. all outputs fire except out 3, which had dipswitch 4.5 and 4.6 open unlike schematic. If close, out 3 works too. returned to open for now. DEK 27 June 23 Removed feedbelt shaft, found no shims installed. bearings and stubshafts sound ok in housing, so not recommend housing rebuild. Initiated burn-in with minimal load and electronic cabinet closed in advance of sending quotation. DEK 28 june Sent Quote for 4077.00 at 12:20, Received PO for full amount at 1:52 pm 29 June 23 DEK Removed left drive assy and both bellows holders, Removed all shafts. Cleaned inside of left side case. Purchased all parts on quote. Repaired left drive assy and remounted into case. Repositioned pulleys properly and loctited drive assy setscrews. Departed for Holiday vacation, returning on 10 July DEK 29 June disassembled shafts, took them to lathe and polished. Greased new bellows and reinstalled in position.Replaced discharge angle adjustment knobs. Squared machine.Removed discharge, installed new belts. Replaced discharge 10 July 23 DEK installed rt side discharge ratio new 100% pulleys and belt. Plugged cobbled access hole in bottom cut by customer. Will return drive pulley drilled and tapped in 4 placrs by customer for oversize screws to be tightened into shaft pin hole, wobbled. Mounted cover over rt side drive pulleys 11 July 23 DEK Initiated overnight burn-in 12 July 23 DEK 18 hrs, 37 min stopped burn in. Attached left side door. Final Test jogged at 20.23 when set at 20m/m. Passed light tower,std prod sensor,encoder,rear conn I/o,motor encoder,keypad I/o card input and output tests using inp4 Advance prod sensor. tests.left I/O output 3 connector removed and driver switched off as provided by customer.Removed BURNIN from setup choices. Installed missing 7011050 dummy plug to avoid confusion at startup. cREATED SO 043568 and gave feeder to Shipping. 14 July 23 DEK
Repair Quotation Notes: Completed By: Repair includes: Remove left side bearing housing and replace damaged wormshaft and worm gear,. Replace broken purple height adjust knob. Replace idler shaft pulley collars. Replace heavily worn membrane keypad Replace right side timing belts, feedbelts, discharge belts, bridge belts .

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	67262	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$83.00	0.00	$498.00	40
Edit	67263	1199500		FEED BELT SE 204606SDV	Set Complete		0 hrs	2		$160.00	0.00	$320.00	14
Edit	67264	1199100		FEED BELT SE 104606S	Set Complete		0 hrs	1		$72.00	0.00	$72.00	0
Edit	67277	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	6		$32.00	0.00	$192.00	104
Edit	67119	4490900		KNOB HEIGHT ADJUSTMENT DC	Set Complete		0 hrs	1		$83.00	0.00	$83.00	167
Edit	67268	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	1		$23.00	0.00	$23.00	61
Edit	67120	1113300		WORM GEAR A 1B 6 Z32020 IM	Set Complete		0 hrs	1		$20.00	0.00	$20.00	52
Edit	67267	1070800		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	2		$37.00	0.00	$74.00	143
Edit	67124	1154000		TIMING BELT 051540	Set Complete		0 hrs	1		$34.00	0.00	$34.00	21
Edit	67276	1052516		TIMING PULLEY 051525-16	Set Complete		0 hrs	1		$85.00	0.00	$85.00	17
Edit	67125	1051716		TIMING PULLEY 051517-16-IP50	Set Complete		0 hrs	1		$78.00	0.00	$78.00	15
Edit	67126	5311000		MEMBRANE KEYPAD MFT	Set Complete		0 hrs	1		$337.00	0.00	$337.00	53
Edit	67257	1046400		O-RING CLR 85 1/8" X 7 5/8"	Set Complete		0 hrs	4		$14.00	0.00	$56.00	23
Edit	67259	3400000		CABINET LATCH	Set Complete		0 hrs	2		$11.00	0.00	$22.00	2661
Edit	67260	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$44.00	0.00	$176.00	147
Edit	67261	3756500		FOAM FILTER	Set Complete		0 hrs	1		$7.00	0.00	$7.00	172
Edit	67258			RMA LABOR	Set Complete		0 hrs	10		$200.00	0.00	$2,000.00

+ denotes that software settings are available for this piece of equipment.

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