0554546 Advanced Image Direct

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What Arrived: Machine will not boot up. Give customer usually sepal about it usually being the Computer Board, and they choose to return for repair. Told them 3-4 week lead time on repairs. (Machine Serial Number:0729-06451)
Description of Problem: MFT 250 IP XED Serial Number 0729-06451 (1) 30mm SE S Feed Belt (1) 20mm 85D SW 1097200 (6) 20mm Purple Elastic Discharge Belts (1) 25mm Rear Support Curve (1) Product Support Rod ASSY (1) Set of Mag Side Guides (1) Set Discharge Side Guides (1) Signal Light (1) E/R Pair (1) Low Product Sensor Bracket (4) White Collars Repair and refurbishment of MFT 250 IP XED Serial Number 0729-06451. Reference RMA number 0554546.
Work Done: Recreated problem, nice and reliable failed boot up 3 of 3. Found Computer Board was cause of no boot up. Replaced with SN 2bd736. E/R is really weak, and damaged insulation. Passed all other tests. 6/8/23 DTK Machine is in OK condition. Belts Stripper Wheels, could use repairing. Kind of borader line if needs refurb. Has just a bit of vertical slop, and some drive slop. Depends on customer rates if I would recommend refurbishment. Called Bob, and left him a VM to discuss. Also running in a burn in to test for intermittent issues. Bob got back to me, explained what I was thinking, and he asked we quote full refurbishment, then go from there. Completed Repair quote, and emailed to the customer. 6/14/23 DTK MFT Accounting will require prepayment. Turned in paper work to them for prepayment SO# 043457 6/22/23 DTK During disassembly, found crack in Left Side (MECH.) Case. Where Upper Drive shaft is only held in with two screws, causing block to have play. See attached photos. Worked with Vic and Lynn on a plan here. Lynn thinks he can weld it, and then Vic thinks the shop can add two more holes, so we can mount this block by 4 bolts. Send Bob an email letting him know what we found, and our plan, and how this will push back repair time estimate. 6/27/23 Got box back from Lynn after he welded it. Then talked to Vic about adding the holes. 7/31/23 DTK Dale Z. Completed Case. 8/1/23 DTK Got time to continue putting together 8/4/23 DTK W/ 4 holes on Upper Discharge Drive Idler, the 11506 T Belt seemed too loose. Added 30 spanning shims between the blocks, and then T Belt tension seemed good. Completed Assyembly. 8/8/23 Put into 24 hour burn in and observed for proper operation. 8/9/23 DTK Passed 24 hour burn in. Completed Check out. 8/10/23 DTK Updated Assigned serial numbers. Sent to shipping. SO# 043457 DTK
Repair Quotation Notes: Completed By: Computer Board failed causing the machine to be unable to boot up. Product Sensor Pair is reading week, and also has worn insulation in the cable. One of the Cooling Fans in the Electrical Enclosure, has broken blades. Fan Filters are non OEM. The Universal Double Joint for the Discharge Height Adjustment is broken and slipping. Feed Belts, Stripper Wheels, and Discharge Belts are worn. 3 of the 6 Discharge Drive Belt Pulleys are worn. Stripper Wheel Shaft, and Upper Discharge Shaft have vertical play that will negatively effect product placement, especially at higher rates, this is significant labor time to replace these Bearing Sleeve Flanges. Spur Gear Teeth, and Teeth of internal Timing Belts are worn, and this will cause play in the drive that will negatively effect product placement.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	66960	7031400		COMP NON WINSYS TS5300W/O CHIP	Set Complete		0 hrs	1		$1,592.00	0.00	$1,592.00	-3
Edit	66961	7007600		PRODUCT SENSOR PAIR XED IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	12
Edit	66962	7018600		FAN 80X80X15 24VDC LOCK ROTOR	Set Complete		0 hrs	1		$99.00	0.00	$99.00	85
Edit	66964	3756800		FAN FILTER 80X80	Set Complete		0 hrs	2		$7.00	0.00	$14.00	71
Edit	66965	3577400		UNIVERSAL DBL JOINT 404 SS SS	Set Complete		0 hrs	1		$155.00	0.00	$155.00	6
Edit	66966	1199300		FEED BELT SE 304606S	Set Complete		0 hrs	1		$110.00	0.00	$110.00	33
Edit	66967	1097200		STRIPPER WHEEL 204620 85DP	Set Complete		0 hrs	1		$220.00	0.00	$220.00	41
Edit	66968	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$94.00	0.00	$564.00	249
Edit	66969	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	3		$41.00	0.00	$123.00	31
Edit	66970	1543200		SLEEVE BRG FLANGE 0708 03	Set Complete		0 hrs	8		$4.00	0.00	$32.00	30
Edit	66971	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$79.00	0.00	$158.00	22
Edit	66972	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	66973	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$32.00	0.00	$32.00	119
Edit	66974	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$24.00	0.00	$24.00	124
Edit	66975	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	66976	RMA		LABOR	Set Complete		0 hrs	11		$200.00	0.00	$2,200.00

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