0554521 T Marzetti

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What Arrived: Customer had a Motherboard go out on SN 1908-09895. They took circuit boards from 2141-10458, by the time the called me David K, they at least had broken the second Motherboard, no characters will show on LCD. The customer then purchased Motherboard ASSY, Motor, and Motor Cables, to get 1908-09895 Now they are returning all the Motherboard and Motor parts they have, for us to repair and replace to get 2141-10458 running. Please check if anything was missed from 2141-10458 at MFT to make it a drop in replacement with 1908-09895 (Machine Serial Number:2141-10458)
Description of Problem: (1) Motherboard Part Number 7051100-0G Serial Number 1347 (AMP 4.12) - (1) Advantech Computer Board SN 723783 (CF VER 4.3.73) - (1) Power Supply PN 5501700 SN EB88257778 - (1) I/O Board PN 7034100 SN 0142 (W/ DC Power Cable - (1) DCC Cage w/ LCD, and Fans and such (1) Power Entry Module damaged - (1) Motor 7105020 Serial Number 1806110055 - (1) Cover for mechanics on Electrical Side, for this machine (1) Motherboard Part Number 7051100-0H Serial Number 1969 AMP 5.24(part of ASSY 8220900-0C SN 1224 - (1) Advantech Computer Board SN 702016 (CF VER 5.142) - (1) Power Supply PN 5501700 SN SC113X5798 - (1) DCC Cage w/ LCD, and Fans and such - (1) Motor 7105020 Serial Number2107110061 - (1) Front Connector Board W/ Plate/ Ribon Cable, 8 pin M and 8 Pin F M12 for I/O Board - (1) Rear Connector Board Cable -(2) DC Cable MB to PS -(2) AC Cable Power Entry to MB -(1) AC Cable MB to PS -(1) Serial Interconnect Cable -(1) LCD Ribbion Cable -(2) HV Motor Interconnect Cable (1 Missing Green Screw Terminal -(2) Motor Encoder Interconnect Cable -(1) Interlock Plug PN 7011060 -(1) Bracket PN 20232 (1) Motor 7105020 Serial Number 1806110055 (1) Motor 7105020 Serial Number 210711061 Reference RMA Number 0554521
Work Done: (1) Motor 7105020 Serial Number 1806110055 - Has overheated to 210 F, going to recommend this is replaced or scrapped. (1) Motherboard Part Number 7051100-0G Serial Number 1347 (AMP 4.12) - Safety Relay is Burnt. Constant Error Message of Motor Stop Safety Relay failed to Close. Other wise passes tests with AC Disconnected. With AC connected, the Fuse Blows when DC Bus Current is high enough. Did not see voltage being generated on DC Bus when powering up. There is a short on Power X from P to W1. Cliped out Power-X and ensured the short is through Power X. 15V Vcc, 5V Vcc and 3 15V Boot strap voltages look good. Did a resistance test from P to Vcc Common. It think this board could be repaired, but want to check other parts out first, as not sure if customer is looking for one or two sets of parts back. Tested Motherboard with Advantech Computer Board SN 723783 (CF VER 4.3.73), so this Computer Board and CF Card look good. 4/28/23 DTK Replaced Safety Relay, and saw Motherboard could flip Safety Relay successfully. 5/1/23 DTK Replaced Power-X, and Motherboard would run a Motor. U28 looked to have physical damage, although it appeared to function normally, as Line Speed Encoder test was good. Put in to Penny to replace. 5/2/23 DTK Penny replaced part 5/5/23 DTK Put Motherboard in Burn In. After 6 hours of successful burn in, put customer Motor on, and it passed overnight burn in. Customer Motor had a damaged pin, and there were damaged pins on the interconnect cables replaced them. Tested interconnect cables. 5/9/23 DTK Motherboard Part Number 7051100-0H Serial Number 1969 AMP 5.24(part of ASSY 8220900-0C SN 1224 - No caricters on LCD, as 3.3V DC is shorted out on Motherboard. All other DC supplies are good including 1.2V DC. Give board close visual inspection, and did not find anything that could cause the short. There are about 2 dozen ICs on the board that could cause a direct short on 3.3V DC, including the FPGA, that needs to go out of house for removal, then a 3rd place to be put on the board. This board is uneconomical to repair. 5/1/23 DTK Tested all other items. Informally Quoted customer in 3 tiers, via email, but filled in official quote, for the whole thing. Min - Subtract 1 hour labor, and leave first 3 items $2,372 Mid - Subtract Motor. $7,411 5/10/23 DTK Updated AMP Code 5.25, LCD 5.6, and Software 5.149 on MB SN 1347. Unlocked for 2141-10458, and restored settings for this machine. Assembled with the I/O Board and Rear Connector Board. Put into 24 hour burn in, with good motor, and inter cables. 5/24/23 MB SN 1347 passed Burn in, and check out. Did a full test, including test of I/O Board and wire harnesses. Pulled new Motherboard SN 2417 and built new assembly. Unlocked for 2141-10458, and restored settings for this machine w/ AMP Code 5.25, LCD 5.6, and Software 5.149. Holly built up new Motor PN 7105020 Serial Number 2303170584. Put this Motherboard, and Motor w/ interconnect cables, in 24 hour burn in and observed for proper operation. 5/25/23 DTK Motherboard ASSY, Motor, and Cables passed burn in and check out.Was Sure to tell them the one setting that needs to be switched between the two machines. Gearing. Low for 2141-10458 MED for 1908-09895 Updated Assigned Serial Numbers for 2141-10458. Shipping under SO# 043309. 5/26/23 DTK
Repair Quotation Notes: Completed By: Power-X, Relay Safety are parts that failed on one of the Motherboards. 4 Pin Female SQ Flange needed to be replaced to repair the one Motor. Motherboard is needed to replace the one with the 3.3V DC Short, to allow you to also have a Spare Motherboard Assembly. Power Entry Module, and Cable MB To Power Supply AC are a couple smaller parts needed to complete the Spare Motherboard Assyembly. Motor is to replace the unrepairable Motor returned, and allow you to also have a Spare Motor.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	66376	5506800		POWEREX PS21A79 50A 600V	Set Complete		0 hrs	1		$227.00	0.00	$227.00	87
Edit	66377	5430700		RELAY SAFETY 24V 8A 3NO/1NC	Set Complete		0 hrs	1		$123.00	0.00	$123.00	4
Edit	66378	5031600		4 PIN FEMALE SQ FLANGE RECEPT	Set Complete		0 hrs	2		$11.00	0.00	$22.00	70
Edit	66379	7051100		MOTHERBOARD ASSY GEN 3	Set Complete		0 hrs	1		$4,667.00	0.00	$4,667.00	414
Edit	66380	8161000		POWER ENTRY MODULE	Set Complete		0 hrs	1		$118.00	0.00	$118.00	202
Edit	66381	7110700		CABLE MB TO POWER SUPPLY AC	Set Complete		0 hrs	1		$54.00	0.00	$54.00	35
Edit	66382	7105020		MOTOR 750W J 22" PLUG	Set Complete		0 hrs	1		$4,653.00	0.00	$4,653.00	1
Edit	66383	RMA		LABOR	Set Complete		0 hrs	11		$200.00	0.00	$2,200.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**