0554488 Bind Rite Services

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What Arrived: MFT350ip locked up. (Machine Serial Number:1008-08307 was put on RMA form by Bind Rite, but 0948-08278 is what was returned, and what we knew when we sent Computer Board on SO# 042319) 7031400 S/N 2bd5e6 with 7220000 installed. Purchased new 11/21/22 but did not solve problem.
Description of Problem: MFT 350 IP DCC ED Serial Number 0948-08278 (2) 30mm SE R Feed Belts 1199900 (3) 30mm Striper Wheel 4125600 (5) 20 mm elastic Discharge Belts 1177300 (pulleys for 6 belts) (1) 25mm Rear Support (Modified by customer) (1) Start Sensor 7013100 with Moll Bracket (1) Encoder 8130100 with Moll Bracket (1) Interlock Plug (1) E/R Pair (1) Signal Light (2) H-Block Mounted to rear feet. Extra Computer board ouside of machine with card 2bd5e6 (this is the new one)
Work Done: Verfied it was not booting with the old Computer Board and Software Card. Installed new Board and Software Card it booted the first time then failed the next 3 attempts in a row. 12/9/22 DTK Found that both the new and old computer board, have failed, and cannot boot up. Give new board good visual and saw no issues. Decided to give Motherboard and power supply visuals to, they all looked good. Pulled new Computer Board, it booted on Motherboard several times, and let sit powered on still booted. Motherboard passed diagnstics on Test Fixture, and put in burn in on test fixture, and observed for proper operation. 12/15/22 DTK Passed overnight burn in, and several power cycles. Noticed damage to case, cracked and broken. Case will need to be replaced. There were not any pieces in the shipping box, so this likely happened mounting to the Moll. See attached pictures. Connected Motherboard to feeder, and ran some to evaluate. Machine passed all diagnostic's. Put into 24 hour unloaded burn in, as mechanisms are in real rough shaped, and observed for proper operation. 12/19/22 DTK Completed evaluation, and quoted the customer. Feeder passed 24 hour unloaded burn in. 12/20/22 DTK Received PO, completed paper work for Accounting for prepayment invoice 12/21/22 DTK Prepayment was received earlier this week. Completed work to the machine, and put into burn in, observed for proper operation. 12/28/22 DTK During check out found Gear Box Fractions were not set right for 25%, changed to 1/1, and Discharge Belts tackout our correctly. Updated assigned serial numbers. Included Software Card purchased as spare with the machine. Shipping under SO 042464 12/29/22 DTK
Repair Quotation Notes: Completed By: Found that new Computer Board 7031400 that was just purchased as a Spare Part, had failed prematurely. Old Computer Board has failed as well. Tested machine extensively with another new Computer Board, and it is booting normally. Computer board discounted at 100% on this Repair Quote, to cover part warranty of new Computer Board that failed prematurely. Product Sensor Pair has worn cable, exposing conductor. Two of the Bulbs in the Stack Light are burnt out. The Electrical Side Case or Housing Box has been damaged, with large cracks, and chuncks missing. (Pictures sent via email.) The case is damaged enough to cause the geometry of the machine to be off, which will lead to premature bearing failure, along with other issues. Did not find any broken pieces in machine, or in shipping box. Do not believe this happened in shipping to MFT. Keypad and Ruler Decale, and Label Height Adjustment will not be able to be salvaged off damaged Housing Box. One of Side Bracket for Discharge is sniped in two. (Pictures sent via email.) Adjustment Levers threads are stripped out, that are used to set Angle of Discharge. One of the End Pieces Shaft is broken. Bearings in Drive Assemblies, and Exit Rollers are worn. Recommend replacing all Timing Belts, when machine is apart for Drive Assembly Bearing replacement. Bearings in Idler Pulleys are worn. Discharge Pulleys, and Drive Pulleys have gauges and bent flanges to a point that it will effect the belts. Two Collars missing for Idler Pulleys. Feed Belts, Stripper Wheels, Discharge Belts, and Bellow Height Adjustments are worn and in need of replacing. Cabinet Latches are stripping out. Worm Shaft and Universal Joints are recommend upgrades, to make the height adjustment more robust, with larger diameter Worm Shafts, to greatly reduce the chance of Worm Shafts breaking.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	63799	7031400		COMP NON WINSYS TS5300W/O CHIP	Set Complete		0 hrs	1		$1,592.00	100.00	$0.00	-3
Edit	63800	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	1 Electrical Technician	1 hrs	1		$351.00	0.00	$351.00	5
Edit	63801	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	2		$9.00	0.00	$18.00	26
Edit	63802	2107800		HOUSING BOX RIGHT IM	Set Complete		0 hrs	1		$513.00	0.00	$513.00	0
Edit	63803	5311000		MEMBRANE KEYPAD MFT	Set Complete		0 hrs	1		$337.00	0.00	$337.00	53
Edit	63804	3830305		LABEL CASE RULER 305	Set Complete		0 hrs	1		$12.00	0.00	$12.00	108
Edit	63827	3830800		LABEL HEIGHT ADJUSTMENT	Set Complete		0 hrs	1		$11.00	0.00	$11.00	81
Edit	63805	2033100		BRACKET DISCH SIDE ED IP A35	Set Complete		0 hrs	1		$447.00	0.00	$447.00	2
Edit	63806	3002900		M6 X 40 ADJUSTABLE LEVER	Set Complete		0 hrs	2		$22.00	0.00	$44.00
Edit	63807	1260400		END PIECE TP SHAFT 20 DC	Set Complete		0 hrs	1		$142.00	0.00	$142.00	47
Edit	63808	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$59.00	0.00	$590.00	41
Edit	63809	4030100		END SHAFT ROLLER	Set Complete		0 hrs	4		$125.00	0.00	$500.00	0
Edit	63810	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	63811	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$32.00	0.00	$32.00	119
Edit	63812	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$24.00	0.00	$24.00	124
Edit	63813	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	63814	1012500		NEEDLE ROLLER BEARING 202612	Set Complete		0 hrs	4		$28.00	0.00	$112.00	362
Edit	63815	1035200		LIP SEAL 202604	Set Complete		0 hrs	4		$8.00	0.00	$32.00	416
Edit	63816	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	2		$41.00	0.00	$82.00	31
Edit	63817	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	2		$57.00	0.00	$114.00	46
Edit	63818	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	2		$32.00	0.00	$64.00	104
Edit	63819	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	0.00	$330.00	64
Edit	63820	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	3		$154.00	0.00	$462.00	33
Edit	63821	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$83.00	0.00	$498.00	40
Edit	63822	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	63823	3400000		CABINET LATCH	Set Complete		0 hrs	4		$10.00	0.00	$40.00	2661
Edit	63824	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$23.00	0.00	$46.00	61
Edit	63825	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	63826	RMA		LABOR	Set Complete		0 hrs	18		$200.00	0.00	$3,600.00

+ denotes that software settings are available for this piece of equipment.

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