0554479 Magnetic Ticket and Label Card Products

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What Arrived: Missing Parts and needs to run CR-80 card size. (Machine Serial Number:0625-06271) Customer phoned and asked for quote on a number of parts to try to get a cannibalized early ip up and running again to run CRS-80 cards. After quoting parts (0653097 attached) minus discharge side guide sets,they decided there was virtue in having us evaluate the machine for other possible problems. Note: Contact : Michael Morris Purchasing Agent Magnetic Ticket & Label (615) 254-9471 ext. 264 MMorris@magticket.com When ready to return ship provide size and weight to Mike and he will arrange return shipment pickup
Description of Problem: 0625-06271 250ip feeder (aluminum cabinet) with: Early ip with metal bearing housings and designed with no intermediate shaft. Metal shavings on floor of both cabinets 7031500 processor Metal ED discharge with only 3 rollers installed. rt side discharge side guide attached, 2 rod with stainless Sheetmetal 220970B guide attached. Missing left side. (2) ip product support rods with bracket (1) magazine side guide with 2394700 (1) 7011000 dummy plug installed. 1.5 inch stack of sample CR-80 cards. Missing (1) upper product sensor mount rod Missing product sensor 7007400 Missing SW shaft and Stripper wheels Missing power cord.
Work Done: Scot Brown called 10 nov 22 for status. Told him 3rd in line to get looked at on bench, probably second week December before quote. Then he suggested likely Jan 23 before repair and I agreed.. We have baglog due to many plants using Thanksgiving plant shutdown as maintenance period. Check-in. Vacuum metal shavings out of cabinet before attempt power-up. Powered up and passed all tests using substitute Product sensor.. Ran burn-in for 2 hrs, no failure. Shut down for weekend. DEK 9 dec 22. To setup for CR-80 need complementary magazine side guide for 2394700 need rear prod support plastic need ED side guide set (david suggests "HD". need 2 table rollers need stuff on parts quote need 1 stripper wheel need replacement belts need (1) ss to ss ujoint fans ok need filters Replaced identified parts. cleaned up cabinet. Ran system burn-in for 4hrs 40 min on Thursday 26 Jan 23 Passed complete test. Initiated 24 hr burnin 545 pm fri 27 jan 23 to complete Saturday. Became ill Monday morning, had to leave work until 3 feb DEK Passed all tests upon return Friday 3 feb 23 Received PO 131945SB 3 jan 2023 Created SO 042514 in order to generate prepayment invoice. Paid in full 11 Jan 23. DEK Had to "reverse elbow" newer stripper crank on rt side to prevent interference with discharge ratio drive pulley.DEK 8 feb 22 Repair completed. Setup for sample CR80 provided Wide Edge leading using 1 30 mm feedbelt and sw. Reliable setup per consult with Micah . Changed s curve to 4212400. narrow enough for nel, wide enough to prevent skew WEL Can setuo for NEL by moving discharge guides and discharge belt pulleys a little closer together. Sent extra feedbelt and SW as spare since already pid for, Did not need to notch magazine side guides. Crated and ready Thursday morning 9 feb 23. Customer scheduled pickup for Monday feb 13
Repair Quotation Notes: Completed By: This repair includes the following: Replacement of missing items which would prevent the feeding of CR-80 cards. Replacement of the common wear items (feed and discharge belts, stripper wheel,filter, drive bearings Replacement of broken or heavily worn components ( certain pulleys, latches, dust bellows, u-joint) Upgrade of CR-80 side guide to currently used machined component side guides with greater rigidity. (not all components for existing set were available)

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	63681	2394600		PRODUCT SIDE PLATE 75 L 90	Set Complete		0 hrs	1		$149.00	0.00	$149.00	14
Edit	63682	4240300		MAGAZINE PLATE HOLDER IP P	Set Complete		0 hrs	1		$141.00	0.00	$141.00	25
Edit	63684	4212100		FEEDER SUPPORT CURVE PP 25 200	Set Complete		0 hrs	1		$365.00	0.00	$365.00	13
Edit	63685	4142200		DISCHARGE TABLE ROD 250 S	Set Complete		0 hrs	1		$99.00	0.00	$99.00	106
Edit	63686	4142200		DISCHARGE TABLE ROD 250 S	Set Complete		0 hrs	1		$99.00	0.00	$99.00	106
Edit	63687	4292100		DISCHARGE GUIDE BRACKET HD ED	Set Complete	1 Standard Production Build	1 hrs	1		$2,067.00	0.00	$2,067.00	0
Edit	63688	1262700		CENTER PIECE SHAFT 250 20	Set Complete		0 hrs	1		$175.00	0.00	$175.00	107
Edit	63689	1355600		SPLIT COLLAR M8 20	Set Complete		0 hrs	2		$86.00	0.00	$172.00	315
Edit	63712	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	2		$154.00	0.00	$308.00	33
Edit	63690	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	1 Electrical Technician	1 hrs	1		$351.00	0.00	$351.00	5
Edit	63691	1272700		UPPER PRODUCT SENSOR ROD 25020	Set Complete		0 hrs	1		$45.00	0.00	$45.00	38
Edit	63692	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	0.00	$330.00	64
Edit	63693	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$83.00	0.00	$332.00	40
Edit	63728	1159700		TIMING BELT 0515117	Set Complete		0 hrs	1		$58.00	0.00	$58.00	4
Edit	63726	4137800		TIMING BELT PULLEY 051532 16	Set Complete		0 hrs	1		$58.00	0.00	$58.00	9
Edit	63727	1052900		TIMING PULLEY 051528 19B	Set Complete		0 hrs	1		$60.00	0.00	$60.00	6
Edit	63729	1002600		BALL BEARING 174012	Set Complete		0 hrs	9		$29.00	0.00	$261.00	29
Edit	63694	3400000		CABINET LATCH	Set Complete		0 hrs	4		$10.00	0.00	$40.00	2661
Edit	63695	3756800		FAN FILTER 80X80	Set Complete		0 hrs	2		$7.00	0.00	$14.00	71
Edit	63696	3010000		FEEDER HOUSING HINGE	Set Complete		0 hrs	1		$16.00	0.00	$16.00	50
Edit	63697	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	63711	3577400		UNIVERSAL DBL JOINT 404 SS SS	Set Complete		0 hrs	1		$155.00	0.00	$155.00	6
Edit	63710			LABOR (INCLUDING R&R DRIVE ASSYS	Set Complete		0 hrs	14		$200.00	0.00	$2,800.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**