0554456 Archway Marketing

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What Arrived: (Machine Serial Number:1615-09405) MFT 350ip3 no boot past address and telephone number. Bought replacement CF Card and installed but same problem.
Description of Problem: MFT 350HCP3 S/N 1615-09405 XED HC discharge w/ 8 pulleys but 7 belts. w/Siko counters, alpha motor with HP fan assy 2 purple SW 1 1199900 feedbelt missing chunks plastic 25mm S curve HCP product sensor pair 0F Motherboard Mount for HCP magazine but no product supports or magazine side guides. provided. Passive pressure roller mounted on cross bracing 2 custom sensors with no cabling included., one mounted on 8020 looking down on discharge upstream of Product sensor Second one loose in crate. No Power Cord
Work Done: Customer offset Com1,com2 ribbon connector missing a row of pins. Observed no visible damaged pins on computer bd.. checked for shorts or blown fuse on AC input, negative. Estop mushroom is depressed. 5.08V 24.69V Checked various voltage regulator points (values in project folder and checked that Rest is not stuck. Re-flashed AMP DSP to 4.11 as arrived, still no boot 14 oct DEK Checked 2 file locations for LCD 1.2 but both said not MB3 version warning in JTAGGER. Check with Dave before reflashing. Dave advises erroneous warning messages are common in this software package. Reflashed LCD but no difference in no boot. Reflashed CPLD and card booted fine and passed all diagnostic tests on fixture. Initiated 2hr burn-in at 10:10 am Ran 4 hrs without interruption and passed all tests on fixture when done 18 oct 22 DEK Reinstalled MBASSY INTO MACHINe, Ran full diagnostic including APL test, unit passed. Original Product Sensor is fine, all 255. Removed feedbelt center shaft and still some noise in motor drive train. Manual spinning of stubshaft has some rumble , not catastrophic like SW shaft, but suggest full bearing replacement for the long term as long as we must pull bearing housings anyway. Reinserted shaft and initiated burn-in 25 OCT DEK Successfully passed 24 hr burn-in in the machine.Sent Quote. 27 OCT DEK Passes diagnostics including APL. Tach reads 20.44 when jog set at 20. Initiated Burn-in 8 Dec. Ran fine for 6 hrs. Paused to do diagnostics (passed all including APL)then restarted burn-in for 18 hrs overnight. Power failure overnight limited burn-in to 1 hr. 8 dec 22 DEK Restarted Burn-in Fri AM, ran additional 6 hrs 20 min (subtotal 12hr 20 min. Stopped to backup existing 4.3.73HP software to Datafile in anticipation of update to ver 5 per David. Created ver. 5.146 CF card, not uploaded yet. Ran additional 40 min burnin for subtotal of 13 hrs under 4.3.73. Shutdown for weekend. DEK 9 dec 22 Successfully upgraded to Ver 5.145 which has history of working since March 2022 (5.146 is brand new and untested in the field). Ran Burn-in for 24 hrs over weekend and passes all tests. Mounted passive Pressure roller. DEK 19 DEC 22 Created SO 042462 using prepay and add freifght on ABF, 4-6 day travel time to Midland TX. Received CC info and successfully received payment. Expected to package and ship by Friday 23 Dec22.
Repair Quotation Notes: Completed By: Identified and replaced failed IC on Motherboard which was preventing initial boot-up. Checked rest of machine , found Stripper Wheel shaft bearings seized and non-functional requiring replacement. Stripper wheel height adjustment worm shaft snapped off requiring replacement. Feedbelt drive shaft bearings are noisy and advise replacement when Stripper wheel shaft bearings are replaced as incremental cost is low and will reset the timeclock on bearing housing wear. Cracked timing belts and feedbelts. Damaged flange on timing belt pulleys (4) gouged discharge belt drive pulleys Damaged flange on intermediate timing belt causing excess wear on belt.. Fan blades broken on control box exhaust fan. Bearing Protective dust bellows torn. Worn O-rings on Pressure Roller. Advise replacement of soiled Discharge Belts. Collars which position the feedbelt and exit pulleys are missing or cracked.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	62719	6094100		IC CPLD 32 MCELL 1.8V 44-VTQFP	Set Complete		0 hrs	1		$9.00	0.00	$9.00	3
Edit	62720	1002100		BALL BEARING 173510 STRIPPER WHEEL ONLY	Set Complete		0 hrs	2		$59.00	0.00	$118.00	41
Edit	62888	1020000		NEEDLE ROLLER CLUTCH 162216	Set Complete		0 hrs	2		$82.00	0.00	$164.00	133
Edit	62721	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	1		$12.00	0.00	$12.00	61
Edit	62722	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	1		$181.00	0.00	$181.00	248
Edit	62883	1002100		BALL BEARING 173510	Set Complete		0 hrs	8		$59.00	0.00	$472.00	41
Edit	62884	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$24.00	0.00	$24.00	124
Edit	62885	1154600		TIMING BELT 051546 25% RATIO	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	62886	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	62726	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$32.00	0.00	$32.00	119
Edit	62723	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	1		$165.00	0.00	$165.00	64
Edit	62724	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$184.00	0.00	$184.00	41
Edit	62725	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	1		$186.00	0.00	$186.00	46
Edit	62728	1071715		DISCHARGE PULLEY 154620 HC 44	Set Complete		0 hrs	4		$58.00	0.00	$232.00	45
Edit	62729	7018600		FAN 80X80X15 24VDC LOCK ROTOR	Set Complete		0 hrs	1		$99.00	0.00	$99.00	85
Edit	62727	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	62889	1045300		O-RING 326 70D N	Set Complete		0 hrs	2		$2.00	0.00	$4.00	57
Edit	62891	1186621		BELT 15 HC44 XED HCP	Set Complete		0 hrs	8		$37.00	10.00	$266.40	168
Edit	62906	4120922		COLLAR DISCHARGE HC 10 EZ	Set Complete		0 hrs	7		$58.00	0.00	$406.00	0
Edit	62905	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	2		$32.00	0.00	$64.00	104
Edit	62887			LABOR	Set Complete		0 hrs	16		$200.00	0.00	$3,200.00

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**