0554451 Fox Group

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What Arrived: OF Motherboard had catastrophic failure in the 550 V3. Customer described as "literally scorched earth" They know what a new Motherboard costs, and want to send whole Feeder back to make sure there is not another issue, that caused the board issue. Evaluate and repair. (Machine Serial Number:1615-09406) Ray ask we quote, before making any repairs.
Description of Problem: MFT 550 V3 XED Serial Number 1615-09406 (5) 30mm SE S Feed Belt 1199300 (5) Stripper Wheel 1097326 (10) 1177400 DB (1) SET XED Cross Bracing (1) Bracket at exit for Start Sensor for Catch Tray (1) Sheet Metal Discharge Side Guides (1) Signal Light w/ extension cable (1) E/R Pair (1) 120V Power Cord (1) Weird Cable (2 Bare Crimp on one End, and like a Female AUX port on the there end)
Work Done: Looked over Motherboard, and did not see anything burnt. Powered up..... and sparks and smoke galore! Popped a fuse. Pulled Motherboard, and it was "literally scorched earth" just as the customer described. Replaced Motherboard, and did the Motherboard ID unlock like I was the customer. Enabled Batch Count. Found that Spanning Shaft was not shimmed correctly and all 5 Feed Belts were too tight. This is what caused the Motherboard Failure. Also Motor reached 160F. Machine passed all diagnostics with new Motherboard. Loosened up Spanning Shaft. Put into 24 hour burn in after 2.5 hour of burn in, quoted the customer. Motor is staying cool in burn in. 9/30/22 DTK Customer to prepay. They plan to send payment early December, told them we would work the machine into our Schedule to have it done then. 11/4/22 DTK Return shipping via UPS GND FOX# A5F 247 Replaced Discharge belts top and bottom Replaced Feed belts Replaced stripper wheels. Diagnostics failed on Line speed encoder test All other test worked well. Bob David checked it out. Found wobble in Feed Belt Drive Shaft, was able to take shaft out, and flip to other side to make wobble barley noticeable, decided to pass it. Bolts for Split Collars were loose. One Stripper Wheel had been stained and could not clean with rubbing alcohol, and another stripper wheel had a big gauge in the rubber, so had to replace it. Other then that machine was pretty good. If did not fail LSE test as Bob described it should normal for a V that is not using Encoder in the software. Sent to shipping for crating. And pinged customer about payment 2/21/22 Customer did get back to me, but give nothing firm on payment. Offered him 3% discount, if they payed by 12/28/22, so we can ship this year, per Peter N suggestion. 12/23/22 DTK Customer sent UPS# for check they are sending. Check should arrive 1/14/23 DTK Shipped 1/15/23 DTK
Repair Quotation Notes: Completed By: One of the Power Entry Fuses was blown. Motherboard has catastrophic burn damage on the back of the board in the Motor Drive Section of the board. Motherboard is unrepairable. We have seen that this version of Motherboard is susceptible to catastrophic failure like this, but only when there is also a mechanical load problem. Spanning Shaft for Feed Belts, had the incorrect tensioning shims installed, causing the 5 Feed Belts to be too tight, which lead to the Motherboard Failure. We do have a more robust version of the Motherboard, that is far less susceptible to failures like this. Given the machine is only 6 years old, I am authorized to offer a 25% discount on a new version of Motherboard, this discount has been applied to the quote. Eight of the ten Collars to align the Spanning Pulleys for the Feed Belts are cracked. Bellow Height Adjustments to keep debris out of Bearings for Stripper Wheel Shaft, and Upper Discharge Shaft have cracks. Feed Belts, Stripper Wheels, and Discharge Belts are worn and should be replaced.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	62421	6392000		PWER ENTRY FUSE 10 A 5 X 20 MM	Set Complete		0 hrs	1		$6.00	0.00	$6.00	196
Edit	62422	7051100		MOTHERBOARD ASSY GEN 3	Set Complete		0 hrs	1		$4,667.00	25.00	$3,500.25	409
Edit	62423	4120924		COLLAR FEEDBELT IP 22MM	Set Complete		0 hrs	8		$40.00	0.00	$320.00	39
Edit	62424	3029205		BELLOW HEIGHT ADJUST IP 1"	Set Complete		0 hrs	4		$58.00	0.00	$232.00	24
Edit	62425	1199300		FEED BELT SE 304606S	Set Complete		0 hrs	5		$110.00	0.00	$550.00	33
Edit	62426	1097326		STRIPPER WHEEL 3046 1" 85D	Set Complete		0 hrs	5		$194.00	0.00	$970.00	145
Edit	62427	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	10		$94.00	0.00	$940.00	249
Edit	62428	RMA		LABOR	Set Complete		0 hrs	6		$200.00	0.00	$1,200.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**