0554449 Larkin Industries

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What Arrived: Returning machine for evaluation, and repair. Motor making strange noises. When Chuck dropped off he mentioned software upgrade, I said it may be as far as those electronics can go. Also mentioned the noises may be normal for that version of machine, but that we would check it out. Chuck said we can get to it when we have time. (Machine Serial Number:1048-06587)
Description of Problem: MFT 250 IP ED Serial Number 1048-06587 (2) 30mm SE S Feed Belt (1) 30mm Stripper Wheels (4) 20mm ED Elastic Discharge Belts (1) Set Mag Side Guides (2) Prod Support Rod (2) OEM Discharge Belt Guides (on Top) (2) Customer supplied Discharge Belt Guides (on Bottom) (1) Set Discharge Side Guides (1) Encoder 8130100 (1) Stack Light (1) Interlock Plug (1) E/R Pair (1) Custom Customer supplied Adapter Cable in J3 Missing shaft screws on stripper wheel shaft (2)
Work Done: Removed shafts to check bearings and they have some slop and grit in them spur gears are worn feed and discharge belts need to be replaced Spanning pullies do not match worn discharge pullies show lots of ware suggest all timing belts be replaced timing pullies are worn Bellows worn Unit shows significant signs of use most consumables need to be replaced Ver 4.2.37-50 Amp 59.1 Ran Product Sensor diagnostic after blowing new belt shavings off of discharge, Read 255 255 169 88 cleaned w/ alchohol 255 255 180 94 .Realigned got to 255 255 183 95. Needs new sensor. DEK27 Sept 22. All 3 cable orings on lower sensor were bunched together and held cable at bottom lowest point instead of keeping cable out of harms way. Replaced prod sensor. Ran 1/2 hr burnin Friday 30 SEPT 22 DEK Removed cardboard in lower discharge belt path that was making belt walk off pulley and creating shavings. Motor drive belt overtight . Flange missing on driven pulley 1054000. Spur gear idler shaft bearing is sloppy allows 1150600 to walk off its pulley if not restrained by spur gear. Lots of shavings as a result.Upon pulley removal appears that new bearing is shot. Will need to replace. DEK Driven Motor idler shaft bearing is OK but shaft bent causing pully to wobble each rotation Replaced the bearings on both idler shafts and replaced bent shaft on motor driven idler. Connected and calibrated shaft height adjustment knobs. Movement on eithr shaft makes bot height values change in SW but not part of required repair. Installed Very High Performance Tie Bar 4100425 DEK 3 Oct 22 Resumed burn-in after 3hrs and 40 min without tie bar. Successfully completed burn-nin. Ran diagnostics--Passed all. Customer has their own custom cable in APL jack that appears to monitor 5V C3 output. Verified that C3 output toggles.Tach reads 20.19 mpm when jogging at 20. Created SO 042002 to ship. Customer picking up at 2:00 pm 4 Oct 22 DEK
Repair Quotation Notes: Completed By: Unit shows significant signs of use most consumables need to be replaced All electronics seem to be working fine Motor is making some noise but within tolerances .

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	62022	1199300		FEED BELT SE 304606S	Set Complete		0 hrs	2		$110.00	0.00	$220.00	33
Edit	62023	4119300		IDLER PULLEY 304620CC	Set Complete		0 hrs	1		$99.00	0.00	$99.00	40
Edit	62024	1097300		STRIPPER WHEEL 304620 85D	Set Complete		0 hrs	1		$143.00	0.00	$143.00	443
Edit	62025	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$83.00	0.00	$332.00	40
Edit	62026	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	4		$41.00	0.00	$164.00	31
Edit	62027	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$59.00	0.00	$590.00	41
Edit	62028	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	1		$186.00	0.00	$186.00	46
Edit	62029	1054200		TIMING PULLEY HTD 051520 19B AF	Set Complete		0 hrs	1		$278.00	0.00	$278.00	21
Edit	62030	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	62031	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$32.00	0.00	$32.00	119
Edit	62032	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	62033	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$79.00	0.00	$158.00	22
Edit	62034	1055200		TIMING PULLEY 051532 16B	Set Complete		0 hrs	1		$41.00	0.00	$41.00	119
Edit	62035	3756000		FAN FILTER 60X60	Set Complete		0 hrs	2		$8.00	0.00	$16.00	6
Edit	62036	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	62037			LABOR	Set Complete		0 hrs	14		$200.00	0.00	$2,800.00

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