0554441 Larkin Industries

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What Arrived: Returning Machine "A" for evaluating / refurbishment. No reported Electrical Issues, should just be mechanical refurbishment. (Machine Serial Number:0732-06464) 0554441
Description of Problem: MFT 250 IP ED (HC Small OD Exit Roller) Serial Number 0732-06464 (1) 30mm SE S Feed Belt (pulleys for another belt) (2) 30mm SW 4125600 (4) ED 15mm HC Belts 1188021 (1) Set Mag Side Guides (1) Prod Rod ASSY (1) Set Discharge Side Guides (1) Encoder 8130400 (1) E/R Pair No Rod for Disch Height Adju No Upper Rods for Product Sensor
Work Done: Told customer we could turn around in a week to a week and a half. They called up in need a week later, I appoligized that I have not got to it yet, told them they could have it back as is, or I would offer a 10% discount for the repair. They choose the 10% if we can get it done by 8/11/22. Found that machine was not booting up. Computer board failed, it was the original board from July 2007. A set screw was loose on Timing Pulley in Mech side 1053900 on inside of Idler after Motor. Feeder passed all testing. Completed Mechanical evaluation. Commited to customer that we could do in one week. Quoted the customer. 8/5/22 DTK *Customer wants us to change software to match 2500 pulse per revolution Encoder. Completed work to the machine. Put into 24 hour burn in. Passed all diagnostics. Changed Encoder Counts per 100mm to 6570 for 2500 pulse encoder returned, also turned off Advanced Product Sensor. Processed under SO# . Customer to pick up. SO# 041687 8/11/22 DTK
Repair Quotation Notes: Completed By: When first powering up the machine it would not boot up. Found cause to be failed Computer Board. Keeper rings for Line Speed Encoder, and Product Sensor Ports were missing. Electrical Connectors can be damaged from using these connectors without the keeper rings screwed in tight. Feed Belts did not have the correct number of shims, making them tighter then the should be. Running with too tight of Feed Belts, can damage mechanisms or electronics of the machine. I do not thing the belts were tight enough to cause any issues, but they were tighter then we recommend. Feed Belts, Collars, Stripper Wheels, and Bellows are worn out, recommend replacing them. The Universal Joint for the Discharge Height Adjustment is cracked and slipping. The Cross Rod for Discharge Belt Entrance Height Adjustment, and the upper rods to mount the Product Sensor Pair are missing. 10% courtesy discount was applied because we are going to be late on our original time estimated of 1-1.5 weeks. Found software settings are not calibrated for the Line Speed Encoder Returned. With this Encoder, and the setting in the Feeder, the Feeder would run ten times the line speed. Is this the Encoder you want to use on the machine? If so I will set the software settings appropriately so the Feeder Matches Speed of the Encoder.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	61218	7031400		COMP NON WINSYS TS5300W/O CHIP	Set Complete		0 hrs	1		$1,592.00	0.00	$1,592.00	-3
Edit	61219	1199300		FEED BELT SE 304606S	Set Complete		0 hrs	2		$110.00	0.00	$220.00	33
Edit	61220	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	4		$32.00	0.00	$128.00	104
Edit	61221	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	2		$154.00	0.00	$308.00	33
Edit	61222	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	61223	3577300		UNIVERSAL DBL JOINT 404 SS IM	Set Complete		0 hrs	1		$101.00	0.00	$101.00	10
Edit	61224	1423200		CROSS ROD 250 20 COLLAR AL	Set Complete		0 hrs	1		$111.00	0.00	$111.00	59
Edit	61225	1272700		UPPER PRODUCT SENSOR ROD 25020	Set Complete		0 hrs	2		$45.00	0.00	$90.00	38
Edit	61226	RMA		LABOR	Set Complete		0 hrs	8		$200.00	0.00	$1,600.00
Edit	61227	10%		COURTESY DISCOUNT	Set Complete		0 hrs	1		($429.80)	0.00	($429.80)

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**