0554436 American Litho

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What Arrived: MFT 250ip 1011-08322 (Machine Serial Number:1011-08322) Gives "Motor Disconnect" message. Checked J24 plug It is inserted but mnot threaded. Threads are gunked-up so probably not usually threaded in place.
Description of Problem: MFT 250ip 1011-08322 feeder with: Plastic XED roller discharge with discharge side guide mounts attachd but no rods or guides 1 non-mft 30mm smooth feedbelt cracked and dryrotted 1 30mm purple stripper wheel 4 blue hard carcass discharge belts 7007600 Product sensor dummy plug lite tower 1 150mm left magazine side guide and 1 short 75mm right magazine side guide NO prod support rod no power cord 1 75mm plastic rear product support 4.2.17b-50 rev
Work Done: Powered up machine, booted and jogged. Belt speed off by a bit18.55 mpm when set at 20.Motor gearing set at 0, upper and lower ratio 1 and 1. Has purple belt 25% gearing on discharge but has HC discharge pulley with tape wrapped around top set and blue HC belts.. Ran diagnostics , Green light no work on light tower. Prod sensor aligned but weak even after cleaning. Passed J1 in and out tests, lse test ok. Kepad tests ok, motor encoder test OK. . After warming up, exhibit Major Prod Jam. Easily duplicated with slight heating of AC detector on MB.Will try to get Chip replaced.22 july 22 DEK Finished doing mechanical checks for backlash, worn timing belts. Pulled motherboard out and sent to Penny for replacement of U47 Opto-isolator used as AC detector DEK 26 July 22 Replacement of U47 successful. Checked out MB on lab test fixture usin it's own Power supply and Computer bd and CF card. Passed heat gun test. Checked ok, Initiated overnite Burn-in 25 July 22 DEK Passed overnight test fixture burn in after 15 hrs. DEK 26 july 22 Removed center shafts and timing belts from bearing housing stub shafts to spin unloaded. David and I differed in opinion on health of lower discharge shaft bearing sound so compromised by quoting bearing replacement as an additional optional repair to improve longevity if desired.. Discharge roller shafts spin OK but are scarred in areas where bels are not riding. Created Quote and emailed to Truman 29 July 22. . Received PO which included optional bearing replacement 1 Aug 22 DEK Disassembled feeder and removed bearing housings Replaced bearings and cleaned parts as I went.11 Aug 22 DEK Mounted timing pulleys on bearing housings. Reinstalled housings timing belts and pulleys.Replaced broken height adjuster wormshafts with new 7805 style and new u joints .Cleaned and polished center shafts and upper discharge roller. 12 Aug DEK Ran overnite unloaded burn-in test no shafts using original motor Passed 14 hr overnite unloaded burn-in Mounted pulleys on shafts and installed shafts per squaring procedure.Spliced motor fan onto existing cable.15 Aug DEK Attached discharge with new belts and prod sensor. installed remaining parts on quote Squared machine and tightened shafts16 Aug DEK STARTED FINAL ASSEMBLED BURN-IN 17 AUG 22 DEK At the 16.5 hr mark, returned Jog speed to 38mpm where it was set when it arrived and restarted burn-in, giving machine a little more jerky test for it's future life tipping. At the 23 hr mark, rechecked all screws , all OK except Driven motor pulley so re-loctited and retightened. Machine passed all tests. Replaced 4 cabinet LATCHES, taped light tower base with UHMWP tape to make straight align sw and Disch height adjusters side-to-side Restarted an additional 214 hr overnight burn in at 38mpm to be sure no problem with driven motor pulley. If OK in morning it is ready to ship DEK 8/18/22 Did SHIPPING PAPERWORK 8/19/22DEK
Repair Quotation Notes: Completed By: Quotation assumes missing product support rod and clamp remain at Customer site. Quotation is for items needed to replace wear items and broken components suggested to return unit to it's intended functionality and improve repeatability of motion. In addition, You may wish to enhance long term life of the machine by having all the bearings replaced in the left and right bearing housings (total of 10) which could more easily be performed now while machine is disassembled at an additional price of USD 1390.00. Bearings as-is are passable for use but show indication of wear. Replacing them would restart the ageing time-clock as a long term preventative maintenance measure..

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	60879	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	1		$154.00	0.00	$154.00	33
Edit	61009	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$12.00	0.00	$24.00	61
Edit	61010	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	61011	1199300		FEED BELT SE 304606S	Set Complete		0 hrs	1		$110.00	0.00	$110.00	33
Edit	61012	3400000		CABINET LATCH	Set Complete		0 hrs	4		$10.00	0.00	$40.00	2661
Edit	61013	7007600		PRODUCT SENSOR PAIR XED IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	12
Edit	61014	6092700		OPTOCOUPLER LOGIC OUT 8-DIP	Set Complete		0 hrs	1		$21.00	0.00	$21.00	5
Edit	61015	2112500		BEARING HOUSING COVER PLATE	Set Complete		0 hrs	1		$56.00	0.00	$56.00	45
Edit	61016	2270300		POWER SUPPLY SHIELD COVER	Set Complete		0 hrs	1		$55.00	0.00	$55.00	66
Edit	61017	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$79.00	0.00	$158.00	22
Edit	61018	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$156.00	0.00	$156.00	41
Edit	61019	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	61020	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$32.00	0.00	$32.00	119
Edit	61021	3561500		SPRING COMP LCM140G3SS	Set Complete		0 hrs	1		$7.00	0.00	$7.00	91
Edit	61022	3500701		M8 SELF LOCKING HEX NUT	Set Complete		0 hrs	1		$1.00	0.00	$1.00	459
Edit	61023	4029000		ADJUSTMENT KNOB SCREW M5X50	Set Complete		0 hrs	1		$65.00	0.00	$65.00	47
Edit	61024	1186644		DISCH BELT XED 3752001 HC44	Set Complete		0 hrs	4		$54.00	5.00	$205.20	15
Edit	61025	4127944		DISCHARGE PULLEY 204620K HC44	Set Complete		0 hrs	4		$83.00	0.00	$332.00	0
Edit	61026	3005700		M6 X 25 STAR KNOB	Set Complete		0 hrs	4		$6.00	0.00	$24.00	237
Edit	61027	5339200		COOLING FAN 92 X 25-5	Set Complete		0 hrs	1		$68.00	0.00	$68.00	13
Edit	61028	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	1		$9.00	0.00	$9.00	26
Edit	61029	3756500		FOAM FILTER	Set Complete		0 hrs	1		$7.00	0.00	$7.00	172
Edit	61030	RMA		LABOR	Set Complete		0 hrs	16		$200.00	0.00	$3,200.00
Edit	61533	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$59.00	0.00	$590.00	41

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