0554431 RR Donnelly

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What Arrived: Stripper Wheel Height Adjustment Knob broke, would also like belts & wheels replaced. Full mech eval. Told customer about long lead times, and that they could Schule a date, if they want to use machine as is. And that we do not need the Stand. (Machine Serial Number:1826-09797)
Description of Problem: MFT 250 IP3 SLD HCP J HP Serial Number 1826-09797 (2) 30mm SE R Feed Belts 1199900 (2) 10mm SW 1099400 (4) 15mm SLD HCP Discharge Belts 1187015 (1) 75mm Rear Support Curve (1) Set HCP Tall Mag Side Guides (2) HCP Tall Bent Support Rods (1) Set Discharge Supports (1) Pair SLD HCP Discharge Side Guides (3) Zip Ties at Exit (1) 220 V Power Cord (1) J1 Interface Cable, customer wired on F M12-4Pin (1) Interlock Plug (1) E/R Pair Sick Barcode System (Installed by Sensors INC, we will not be powering up or testing this) - Barcode Control Box w/ 120V Power Cord - Barcode Reader - Sick Barcode Trigger Sensor - Teach Button Module - Reset Button Module - Signal Light One Customer Product from Tractor Supply HDSR 1000 Serial Number 1826-13970
Work Done: Upper Timing Pulley 1057300 was slipping on shaft, so much it became round. Motor Belt Tension was too great, that caused bearing, and timing belt failure. Hans built this one. :( Decided to frame more as this stuff just wore out, as it has been in service for 4 years. Machine passed all diagnostics. Did not power up or test Sick Sensor INC Supplied Verification system, but did do full test of J1, and ensure J3 will fault machine. Took machine apart evaluating all mechanisms. Took out cage to clean LCD, upgraded to VER 5, and put in an unloaded burn in. 8/17/22 DTK It was still burn in, when I completed Repair Quote, and emailed to the customer. 8/17/22 DTK Passed overnight burn in. 8/18/22 DTK Received PO 8/22/22 DTK Turned over to Bob Labarre. 8/23/22 DTK Throw in 2nd 1057300 at no charge, as I damaged trying to remove. Stripper Wheel Sliding Block on MECH. Side has some play we will address, during bearing rebuild. Have David check Bearing Housings before installing. DTK Customer to arrange return freight. Rebuilt both bearing housings with new bearings and stub shafts as needed. Replaced all bolts in shaft couplings Replaced all belts and stripper wheels. Replaced timing belts and gears as above. Replaced height coupler Cleaned and ran burn in 24 hours. Ran check out. Motor Timing Belt too tight. Loose Timing Pulley Set Screws, and wrong timing pulley Set Screws. Several Split Collar Bolt loose. Discharge Belt Height Adjustments out of calibration. Sensor pair rubbing on discharge Belts. Corrected all issues, and past all diagnostics. Emailed customer to firm up prepayment plan. 9/9/22 DTK Duane would like us to email the invoice to cooperate. Completed paper word SO# 041852. Stored in boneyard (by machine shop, slop sink) 9/12/22 DTK Emailed Duane asking if he knew when we would get payment. 10/28/22 DTK Payment received. Updated assigned serial numbers. 12/7/22. Shipped 12/8/22
Repair Quotation Notes: Completed By: Stripper Wheel Height Adjustment was not working because Set Screws for Universal Joint were loose, and U-Joint became disconnected. Timing Pulley 1057300 used to drive Upper Discharge, was sliping free on the shaft, causing the Upper Discharge Belts to be unable to drive. This Pulley was slipping so long, that it wear down the shaft 1261800. 1053900 Pulley had the Flange Break off. Collars to align Feed Belts are cracked. Timing Belts, Bearings, Feed Belts, Stripper Wheels, Discharge Belts, and Bellow Height Adjustments, are wear items we recommend replacing at this time. Recommend upgrading to new larger diameter more robust Worm Shafts, with larger Universal Double Joint, at this time, as to replace the Bearings the machine needs to be disassembled to a point that there is no extra Labor needed to for this upgrade. Software Upgrade to VER 5 has improved Motor Control Firmware, and will allow you to increase your Max Speed form 200MPM to 250MPM. Also you would not use Stop Position any longer, but use Min Product Length in the Setting area, to stop the Product Further past the sensor.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	61462	1057300		TIMING PULLEY 9521311 AF	Set Complete		0 hrs	1		$96.00	0.00	$96.00	64
Edit	61463	1261800		IDLER SHAFT BEARING HOUSING IP	Set Complete		0 hrs	1		$98.00	0.00	$98.00	18
Edit	61461	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$156.00	0.00	$156.00	41
Edit	61465	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	4		$32.00	0.00	$128.00	104
Edit	61457	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	61458	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$32.00	0.00	$32.00	119
Edit	61459	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	61460	1154500		TIMING BELT 0545	Set Complete		0 hrs	1		$38.00	0.00	$38.00	13
Edit	61464	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$59.00	0.00	$590.00	41
Edit	61466	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	0.00	$330.00	64
Edit	61467	1099400		STRIPPER WHEEL FDA 104620 W60D	Set Complete		0 hrs	2		$297.00	0.00	$594.00	0
Edit	61468	1187015		DISCH BELT SLD 9751501 HC44	Set Complete		0 hrs	4		$57.00	0.00	$228.00	8
Edit	61469	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	61470	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$12.00	0.00	$24.00	61
Edit	61471	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	61472			SOFTWARE UPGRADE TO VER 5	Set Complete		0 hrs	1		$668.00	0.00	$668.00
Edit	61473	RMA		LABOR	Set Complete		0 hrs	14		$200.00	0.00	$2,800.00

+ denotes that software settings are available for this piece of equipment.

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**