0554424 Bernatello's

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What Arrived: (Machine Serial Number:1822-06677)
Description of Problem: 600 on stand Extra MB (Split this off to RMA# 055 unit mostly in good shape Rear IO board not mounted just hanging on the wires. Found the LCD screen had 2 screws missing (M3 X 12) and was hanging. The 'Start Switch' (P34) and 'Andon Light' (P31) was swapped. Found a screw(M4 x 12) between MB and heat sink that aperies to have shorted causing the cap and PS on MD to blow
Work Done: C146 Cap that was burnt was shorted, removed CAP and short whent away. Replaced CAP and U49 DC-DC Converter feeding C146 to be safe. Powered up machine, DC Bus Charge Normally, but it would not run the motor. Then started hearing a strange buzzing, then with out running the motor or anything Fuses Blew in Test Fixture. Cound the DC Bus was not shorted through the Power X. And found open trace U49 to Power X pin 6. Penny to replace Power X and add jumper wire to fix open trace. 7/12/22 DTK Penny replaced Power X, and added Trace. Not machine will run a motor sometimes, but have Intermittent Overcurrent Faults, and Major Product Jam Faults. Motherboard did pass all other tests. Motor issue seems like a commutation signal to Power X. Learned I cannot test these commutation signals like I have before with the VER 5 Sinusoidal Motor Control AMP Code. Backed up software settings, retaining originals. Downgraded Motherboard to VER 4, and used test VER 4 Software Card. Found that U58 Inverter for Commutation Signals to the Motor had a bad channel on 1. Penny replaced U58, and Motor runs normally. After board ran a few hours of burn in on test fixture with VER 4, added Motherboard Repair stuff to quote. 4 hour Labor. 7/13/22 DTK Board passed 24 hour burn in, with VER 4 7/15/22 DTK Put board back to VER 5 (Starting AMP Code 5.25). Passed overnight burn in. Backed up Software Settings, and compated to the as arrived back up file, they good. Give board back to Bob, with Heat Sink. Heat Sink should be cleaned and checked back into stock, after board is installed. 7/21/22 DTK Installed MB back in machine re-connected all electronics. Installed new bearing blocks with grease zerks Greased with new low temp grease. Re-installed shafts and stripper wheels, belts. Replaced the front bearing and isolator on the discharge. Replace the upper Discharge shaft it was .005 out of round. Tony verified operation Ran burn in and diagnostics. CREATED SO 041786 to return ship machine "BEST WAY" per PO DEK 29 Aug 22
Repair Quotation Notes: Completed By: Repair mother board root cause of failure is a screw from LCD display fell behind the mother board shorting it out. We Replaced bearing blocks with new version with grease zerks. Passed all diagnostics and run in test.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	60461	2110051		BEARING HOUSING R AL NEW WD NB	Set Complete		0 hrs	1		$455.00	0.00	$455.00	2
Edit	60462	2110050		BEARING HOUSING AL NEW WD NB	Set Complete		0 hrs	1		$493.00	0.00	$493.00	2
Edit	60463	3000540		NEEDLE & THRUST BRG 173020	Set Complete		0 hrs	8		$289.00	0.00	$2,312.00	30
Edit	60464	2121650		SLIDING BLOCK COMB BRG NWD	Set Complete		0 hrs	4		$134.00	0.00	$536.00	12
Edit	60482	1030203		BEARING ISOLATOR 20ID 34OD 41FL	Set Complete		0 hrs	8		$535.00	0.00	$4,280.00	29
Edit	60591	6425300		CAP 47UF 50V 20% AL SMD	Set Complete		0 hrs	1		$2.00	0.00	$2.00	29
Edit	60592	5504300		DC CONV 1W 5-15V SING CE SIP-7	Set Complete		0 hrs	1		$37.00	0.00	$37.00	10
Edit	60593	5506800		POWEREX PS21A79 50A 600V	Set Complete		0 hrs	1		$227.00	0.00	$227.00	87
Edit	60594	5504300		DC CONV 1W 5-15V SING CE SIP-7	Set Complete		0 hrs	1		$37.00	0.00	$37.00	10
Edit	60595	RMA		LABOR	Set Complete		0 hrs	20		$200.00	0.00	$4,000.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**