0554420 Golden State Foods

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What Arrived: "Mechanic Believes there is an issue with the main Board, but please check all" Offered my remote troubleshooting assistance. Returning machine for evaluation / repair. (Machine Serial Number:1521-09229)
Description of Problem: MFT 350 V XED Serial Number 1521-09229 (3) 30mm R SE Feed Belts (3) 30mm SW 4125600 (6) 20mm XED Elastic Discharge Belts (3) Product Support Rod ASSY (rods cutt down) (1) Set Discharge Cross Bracing (1) E/R Pair (1) Interlock Plug (Connected to J3.....mmmmmmmmmmm wonder if this is the source of the problem?)
Work Done: Interlock pug in J3 will short out 24V, but even with this removed DC Supply was still being shorted out. Found short to be on Front Connector Board. Could see sparks by port for Signal Light on Front Connector Board, with everything but the ribbon cable to Motherboard, disconnected. Pulled off Signal light Connector, and Front Connector Board still shorting out DC Supply, must be an issue on PCB itself of Front Connector Board. With DC Power looking good, found machine would not boot up. Problem was Computer Board. With new Computer Board machine passed all electrical tests. Started mechanical evaluation, and found machine in good enough shape for loaded burn in. Started 24 hour burn in, and observed for proper operation. 6/22/22 DTK Machine passed 24 hour burn in. 6/23/22 DTK Completed mech evaluation, prepared quote, and emailed to the customer. 6/24/22 DTK Dale working on. 6/27/22 Major vacuum cleanup job, removed shafts and old belts 6/27/22 DEK removed discharge removed rt side bearing housing to change out worm shafts. Found bearings rusted and rough 6/28/22 Dale K Dale found bearings running rough. Explained to customer what we found, and dangers of not addressing it, and if they want to spend another $1,190.00 to have these bearings replaced. They said to go ahead. Revised PO, and emailed to the customer. 6/28/22 DTK Removed second bearing housing and polished shafts on lathe, tried to free up feedbelt drive pulleys with several methods but hopelessly seized in position. Did not try heating. did try soak with orange oil and overnight submersion in hot water bath. DEK 29 June Replaced bearings and cleaned up stubshafts in both bearing housings DEK 30 June Went on Vacation July 1 thru 10= no progress DEK 10 July Reassembled machine cleaning as I went, replaced belts, SW, mechanical parts on quote DEK12 July Completed reassembly minus door latches , squared up, ran diagnostics minus APL, all passed Initiated Burn-in while present. Ran 4hrs. replaced cotterkey and pin on spurgear. 13 July 22 DEK Restarted Burn-in 9:10 AM ran 9 hrs then left run unattended overnight cREATED so 041495 to ship on Friday 15 july DEK 14 July
Repair Quotation Notes: Completed By: Front Connector Board has a short on the PCB itself that was causing the machine to be unable to power up. Computer Board failed causing machine to be unable to load the software. The Worm Shaft for Stripper Wheel Height Adjustment is broken. We have a new version of the Worm Shaft with a larger diameter for where the U-Joint connects, to make it less likely to break. In order to upgrade to the newer larger Diameter Worm Shaft, the U-joint would also need to be replaced, to accommodate this larger shaft size. Recommend this Worm Shaft / U-joint repair and upgrade. Adjustable Levers for Discharge Angle Adjustment were sized, and thread for bracket of these levers are chewed up. 3 of the 6 Collars to align the Idler Pulleys for Feed Belts, are cracked. Feed Belts, Stripper Wheels, and Discharge Belts are worn, no extra labor needed to replace these with Worm Shaft / U-joint repair and upgrade, recommend replacing them. Bellow Height Adjustments to keep debris out of bearings, are cracking. Cabinet Latches are stripping out. REV 1 of quote - To replace Bearings found to be rough, during repair process, plus 3 additional hours Labor to replace.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	60239	7049200		FRONT CONNECTOR BOARD ASSY CE	Set Complete		0 hrs	1		$556.00	0.00	$556.00	8
Edit	60240	7031400		COMP NON WINSYS TS5300W/O CHIP	Set Complete		0 hrs	1		$1,592.00	0.00	$1,592.00	-3
Edit	60241	1432000		WORM SHAFT Z32 IM	Set Complete		0 hrs	2		$12.00	0.00	$24.00	0
Edit	60242	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	60243	3002900		M6 X 40 ADJUSTABLE LEVER	Set Complete		0 hrs	2		$22.00	0.00	$44.00	53
Edit	60244	3502100		DISCHARGE MNT BRACKET	Set Complete		0 hrs	2		$28.00	0.00	$56.00	120
Edit	60245	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	3		$32.00	0.00	$96.00	104
Edit	60246	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$165.00	0.00	$495.00	64
Edit	60247	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	3		$154.00	0.00	$462.00	33
Edit	60248	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$94.00	0.00	$564.00	249
Edit	60249	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	60250	3400000		CABINET LATCH	Set Complete		0 hrs	4		$10.00	0.00	$40.00	2661
Edit	60303	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$59.00	0.00	$590.00	41
Edit	60251	RMA		LABOR	Set Complete		0 hrs	12		$200.00	0.00	$2,400.00

+ denotes that software settings are available for this piece of equipment.

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**