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What Arrived: (Machine Serial Number:0208-02028) 350 LT drop table smoked rectifier board and probably driver board Use FEDEX Ground account 0606-4139-0
Description of Problem:
Work Done: Cautiously replaced fried Rectifier board and ballast resistor with fuse.with tested salvage unit., cleaning soot along the way. REMEMBER NEED 16GA RING TERMINAL WITH 1/4 INCH HOLE BEFORE SHIPMENT. Cleaned exterior of motor. 4 temp indicators blackened indicating reached 170 F which is acceptable in these tables. Tested transformer voltage and checked buss voltage first then installed driver board. No problems so installed motor and attached known good interface bd from test fixture. Found lid interlock switch will make contact to ground when open but not contact 24V when lid closed. Bypassed for further testing. Unit powered up ok and ran one homing cycle and then responded to jog pushbutton. Installed original interface board and it performed identically. Tampered with 5v VCC regulator U22 soldered by customer worked fine at 5.05V measured at U2 Attempted full test connected to Test feeder and neither card would trigger or respond to Product inhibitor. LEDs and ADT ready communicated OK to feeder, but J1 sensor no triggers. Tried again with Gen 2 test box and same result Retested both Test Master and returned Interface board in test setup and both work correctly, same external cables and start sensor and product sensor as before.. Differences are: Pigtail connectors, ribbon cable jumoer to driver board. 70330-00 driver board . Replaced 7103600 cable with new. Retested OK. Install new style 2 wire magnetic safety switch which pulls up to 24V when closed but relies on interface bd pull down resistor to detect open. Replaced "Rear Jogger" 2 wire cable using a 707100 and removing the field installed end connector.Could not test, as specified in the quote. Installed Gas spring to hold safety lid open and closed. Tested full operation and passed. Created SO 040433 to ship.
Repair Quotation Notes: Completed By: Repair consists of replacement Rectifier subassy (Salvage) (90 day limited Warranty), Test/repair of motor Amp bd,, Replacement of faulty Start/Status connector "pigtail", Replacement of faulty cover safety switch, replacement of missing cover gas spring, Replacement of damaged cable to rear jogger. We cannot test the joggers to verify operation as we no longer have these jogger boxes available.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	57172	7115000		ADT RECTIFIER ASSY (SALVAGE)	Set Complete		0 hrs	1		$1,118.00	0.00	$1,118.00	0
Edit	57173	7103600		ADT START STATUS CABLE ASSY	Set Complete		0 hrs	1		$137.00	0.00	$137.00	0
Edit	57174	5309700		SAFETY INTERLOCK ADT AMSECO	Set Complete		0 hrs	1		$98.00	0.00	$98.00	0
Edit	57175	7071000		CBL 4 PIN AMPHENOL TO JOGGER	Set Complete		0 hrs	1		$117.00	0.00	$117.00	3
Edit	57177	3568000		GAS SPRING - ADT	Set Complete		0 hrs	1		$288.00	0.00	$288.00	0
Edit	57176			LABOR	Set Complete		0 hrs	8		$165.00	0.00	$1,320.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**