0554377 Nosco

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What Arrived: Blows fuse upon power up. Arcing seen in circuit boards. Returning for evaluation / repair. (Machine Serial Number:1626-09435)
Description of Problem: MFT 250 IP3 DCC Serial Number 1626-09435 (1) 20mm SE DSV Feed Belt (no chamber) (1) 20mm SW 1097200 No Discharge or Belts (1) Mod Rear Support Curve (no scoop) (1) Motor Cooling fan
Work Done: Motor reached 210F. Motor does rotate well un loaded. Motherboard has a total blow out on the back side centered around Q7 Main Triac. Motherboard needs replacing. Will update to VER 5 in process. 1/31/22 Replaced Motherboard updating to VER 5, with backed up settings from network. Will check old software card before shipping. Evaluated machine. Put into 24 hour unloaded burn in. After 1 hour burn in quoted. Emailed quote to customer. 2/1/21 Received PO. Completed work to machine. Found new feed belt had cuts in it. Ran overnight burn in, and observed for proper operation. 2/2/22 DTK Feeder passed overnight burn in. Replaced Feed Belt, and did another 2 hours burn in. Stopped Burn in. Backed up old VER 4 settings, and added Placement Delay, and Minor Jam faults to off. Passed all diagnostics. Backed up current VER 5 Settings, updated assigned serial numbers. Shipping under SO# 040397 2/3/22 DTK
Repair Quotation Notes: Completed By: Found Motherboard sustained significant burn damage to PCB, making it unrepairable. This board was an OF Version that was susceptible to burning out in high current situations resulting from excess mechanical load, or other set up factors causing stress to the machine. Since this revision board, we have improved the construction of the PCB, to lessen the chance of these types of issues. Our VER 5 Software also operates the Motor more efficiently, and has Motor Overcurrent Fault Protection, to further decrease these types of issues. We are able to offer courtesy discount of 20% off this new board, and 100% courtesy discount off the software upgrade, due to the age of the machine. Motor did reach a temperature of 210F on the Outside, but appears to be fully functional. Feed Belts and Stripper Wheels are worn. Recommend replacing. Two of the rubber Below Height Adjustments, to keep debris out of the bearings, have holes. Both Worm Shafts for Discharge and Stripper Wheel Height adjustment are broken. Will replace with new improved larger diameter Worm Shafts, requiring the U-Joints to also be replaced.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	57048	7051100		MOTHERBOARD ASSY GEN 3	Set Complete		0 hrs	1		$4,667.00	20.00	$3,733.60	414
Edit	57055	UPGRADE		SOFTWARE VER 5	Set Complete		0 hrs	1		$668.00	100.00	$0.00
Edit	57049	1199500		FEED BELT SE 204606SDV	Set Complete		0 hrs	1		$153.00	0.00	$153.00	14
Edit	57050	1097200		STRIPPER WHEEL 204620 85D	Set Complete		0 hrs	1		$154.00	0.00	$154.00	41
Edit	57051	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	2		$37.00	0.00	$74.00	147
Edit	57052	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$12.00	0.00	$24.00	61
Edit	57053	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	57054	RMA		LABOR	Set Complete		0 hrs	6		$165.00	0.00	$990.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**