0554363 Nosco

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What Arrived: Returning two Feeders one for repair, and one for Integration to set an APL up with. Feeder for repair is SN 1850-09856 - it turns off randomly, and needs a refurb. Machine for Integration is unknown SN. (Machine Serial Number:1850-09856 and unkown )
Description of Problem: MFT 250 IP3 HCP Serial Number 1850-09856 (1) 30mm SE R Feed Belt (1) 30mm SW - No Discharge, or Discharge Center Shafts (1) Index Support Curve Assembly less Support Curve (1) HCP Support, mod for right angle transfer over Keypad. Machine has custom Emergency stop ports set up. Has Super High Performance Machine for integration WO# 2021224 MFT 250 IP Serial Number 1037-08398 (2) 30mm SE R Feed Belt (3) 30mm SW - No Discharge, or Discharge Center Shafts (1) 18mm Rear Support Curve ASSY (1) Standard Hoper modified for right angle transfer over Mech Side. (1) Interlock Plug (3) Ratchet Straps. Has High Performance Checked in this machine, in great shape as it was just refurbished in November, shipped 11/15/21 RMA# 0554326. ent email to Jim and others. Sent back to Integration. 1/3/2022 DTK
Work Done: Other Feeder for Integration is SN 1037-08398. Alerted MFT team of this machines arrival. 12/9/21 DTK Feeder passed all diagnostics. Did find issue with Feed Belt Center Piece Shaft, will take apart to look closer before quoting. Also worm shaft for Discharge broke. FB SE a bit worn, and Bellows. Checked all fan wiring to see if may be that is shorting out, but it looked good. Verified sold 5.08V DC. I suspect the source of the issue was worn E/R pair (like usual) or another DC External Accessory that was not included with the machine. Put in 24 hour burn in and observed for proper operation. Will evaluate more tomorrow. 12/29/21 Feeder passed overnight burn in. Completed repair quote and emailed to the customer. 12/30/21 DTK Got PO, and more description of the problem. Brian F believe the Stack Shaker is causing Feeder to loose power. They tried Feeder on other bases, and issue follow Feeder. They are using Discharge, Encoder, Start Sensor that was on this unit, on other machines with no problem. Asked if he knew if the Sensor Pair was replaced before discharge was put on other units, and he did not know that. Brian F "If the vibrator is at a low vibration it wont shut off. It has to be on a medium to fast vibration for it to happen. It will happen every time the vibration changes." Completed work to the machine, and put in to 24 hour burn in, and observed for proper operation. Problem did not come up with Pneumatic Shaker, ramped it up and down, several times, opening Flow Control all the way, with Feeder Powered up. Feeder stayed powered on. I ran the Feed in an overnight test run, with the Shaker Flow Control a little over half open. 12/29/21 DTK Saw no issue from overnight shaker run. Sent customer email explaining tests down, stating we plan to move forward with the shipping today, and if issue come up on site, we can solve with remote trouble shooting. Updated Software to 5.144 and AMP 5.25, email to customer included instructions on overcurrent, and Line Voltage Setting. Updated assigned serial numbers. Peter approved sending with out revised PO do to time crunch and need to ship as much as possible for the end of the year. During final diagnostics, had Shaker going at medium high, and the issue came up. But what I was seeing is it was acting like random buttons on the Keypad were being pressed. Narrowed problem down to Motherboard. Inspected Motherboard for any obvious damage or debris that could be shorting out when vibrating and did not find anything like this. Looks like a MOV came off board, and customer re-soldered with wires. Replaced the MOV, and heated up all solder joints for Keypad Signals to LCD DSP, and problem solved. Passed all testing. Shipping under SO# 040171. Updated customer, and sent revised Quote, requesting revised PO. 12/30/21
Repair Quotation Notes: Completed By: I was not able to replicate the reported issue of randomly turning off. Machine passed all standard electrical test, and inspected closely for a DC Short, but found no source of the reported issue. I suspect the source of the issue, was a worn E/R pair. This is the usual cause of this issue - if E/R Product Sensor Pair wire gets caught in discharge belts, and insulation worn through, it provides a path for DC Power to short to ground. DC Short to ground causes power supply to fold back and restart. Since Discharge was not returned, we cannot prove this. Or another DC External Accessory, that was not included with the machine, could be the source of the problem. I would be happy to investigate the reported issue further, but I would need more details on the issue, and or more DC Accessory items to evaluate. There is slop in the drive of the mechanisms between the Center Shaft for Feed Belts, and End Shaft. This play will negatively effect product placement. This damage is consistent with bolts for Collars left loose. Feed Belt and Stripper Wheels may have some life left in them, but I think it makes sense to change them while the shafts are being changed. A Split Collar on the Stripper Wheel Center Shaft is over stretched and should be replaced. One of the Worm Shafts is broken for Discharge Height Adjustment . Recommend upgrading both Discharge and Stripper Wheel Height Adjustments with our more robust larger OD Worm Shaft, that requires Universal Joints to also be replaced. Bellow Height Adjustments have holes, and one of the Adjust Levers for Mag Side Guide, no longer has spring. REV 1 - During final diagnostics, had Shaker going at medium high, and the issue came up. But what I was seeing is it was acting like random buttons on the Keypad were being pressed. Narrowed problem down to Motherboard. Inspected Motherboard for any obvious damage or debris that could be shorting out when vibrating and did not find anything like this. Looks like a MOV came off board, and customer re-soldered with wires. Replaced the MOV, and heated up all solder joints for Keypad Signals to LCD DSP, and problem solved. Passed all testing.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	56242	1262700		CENTER PIECE SHAFT 250 20	Set Complete		0 hrs	1		$175.00	0.00	$175.00	107
Edit	56243	4102700		END PIECE BEARING ASSY DC	Set Complete		0 hrs	1		$213.00	0.00	$213.00	5
Edit	56244	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	1		$165.00	0.00	$165.00	64
Edit	56245	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	1		$147.00	0.00	$147.00	33
Edit	56246	1355600		SPLIT COLLAR M8 20	Set Complete		0 hrs	1		$70.00	0.00	$70.00	315
Edit	56247	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$12.00	0.00	$24.00	61
Edit	56248	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	56249	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	56250	3006300		M8 X 16 ADJUSTABLE LEVER	Set Complete		0 hrs	1		$26.00	0.00	$26.00	90
Edit	56263	6396400		ERZ-V20D431 350VDC 6500A MOV	Set Complete		0 hrs	1		$7.00	0.00	$7.00	42
Edit	56251			LABOR	Set Complete		0 hrs	8		$165.00	0.00	$1,320.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**