0554349 Resource One

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What Arrived: IP 1 has false Major Product Jam. Motor is slack. Luis jumped interlock at Motherboard, verified Motor Encoder Signals in diagnostics, and checked Motor wiring. Returning for repair. (Machine Serial Number:unknown at this time)
Description of Problem: (1) MFT550ip gen 1 S/N 0324-06008 ver 2.9.20b IP1 Metal cabinet w/ metal knobs no intermediate shaft Spanning shaft mount does not accommodate shims but has some stuck in it anyway (7) 1199600 feedbelts w/ 2 30mm white Delrin vacuum chamber with fittings no plumbing (7) 30mm purple SW 10 Purple ED discharge belts alum ed side rails. (1) 7007400 product sensor No power cord or anything for product guiding or support. no rods, no rear support. Nothing attached to discharge tabe other than Product Sensor. Missing last table roller where barcode reader looks.
Work Done: Checked in machine, Verified fault and motor not hold position. Bus not charging. Removed Mothrboard, 1 Dec 21 DEK Found blown Q11 Triac preventing Powerex from charging bus on Discontinued 7051000 Awaiting parts special order. 7 Dec 21 DEK Rec'd part replaced Triac. Found had broken Display contrast pot. 15 DEC 21 DEK Replaced Contrast pot. Setup fixture, verified bus charging to 160V. Tested with motor on fixture passed . Initiated burnin of motherboard on fixture. 16 DEc 21 DEK Passed Burn -in reassembled unit with repaired Motherboard for 21.5 hrs with no fault-DEK 17 dec 21 David out of office 12/20, Bob removed discharge assy, cleaned up discharge rollers 4 hrs 12/20/21 Bob Labarre. LEANED-UP OLD EXISTING FEEDBELT SUBASSY WITH (2) OLD STYLE VACUUM CHAMBERS. Removed discharge drive shafts and Stripper shaft and polished in lathe. Cleaned corrosion off tight, irreplaceable shaft collars. Replaced belReplace discharge belts, prod sensor,stripper wheels. Replaced fan filters and covers. Replaced LCD display. Installed left stripper crank with arm on upward path to clear motor aluminum driven pulley which is reversed to align with plastic drive pulley to keep belt from getting shaved. needed (3) M4 space washers between crank and attachment to offset hole in shaft to prevent interference of inside arc of crank with flange on driven pulley. 28,29 DEC 21 DEK Tested diagnostics before and after burn-in. APL tested only before burn-in. DEK Started finished system burn-in 9:32pm 29 dec 21 dek Did final post-burhin test. checked setscrews and collars for tightness. reduced shim thickness from burn-in size of "135" to "105" after stretching occurred during burn-in (existing belts are of unknown shim code. Created SO 040165 to ship. Sent acknowledgement that AIT selected for freight as machine is too large for the desired UPS carton. 12/30/21 DEK
Repair Quotation Notes: Completed By: Primary feeder failure was the result of a blown TRIAC component on the discontinued Motherboard 7051000 motor drive circuit. Component is no longer stocked but can be acquired, In addition to this component, unit has damaged LCD display resulting in permanent black spot at center screen, Stripper wheel height adjustment u-joint is snapped requiring replacement Motor power connector required to replace field repair wirenuts. Product sensor has a weak reading. Feedbelts, Discharge Belts, Stripper wheels are dried with cracks and heavily worn, Interior drive bels worn, motor driven pulley has damaged flange.bearing grease retention bellows are decayed and torn. Stripper wheel drive clutches function but would benefit from replacement as a preventative measure.The vintage of this machine pr-dates the use of shims to properly tension feedbelts and spanning shaft mount should be machined to correctly accommodate these shims. Computer board and keypad are functional and do not require replacement.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	56080	7001800		LCD DISPLAY 4 X 40	Set Complete		0 hrs	1		$337.00	0.00	$337.00	0
Edit	56081	4137800		TIMING BELT PULLEY 051532 16	Set Complete		0 hrs	1		$58.00	0.00	$58.00	9
Edit	56082	3756800		FAN FILTER 80X80	Set Complete		0 hrs	2		$7.00	0.00	$14.00	71
Edit	56083	1155100		TIMING BELT 050951	Set Complete		0 hrs	1		$27.00	0.00	$27.00	9
Edit	56084	3577200		UNIVERSAL DOUBLE JOINT 304	Set Complete		0 hrs	1		$296.00	0.00	$296.00	8
Edit	56085	6689000		TRIAC 400V 10A NTE5635 DISCRET	Set Complete		0 hrs	1		$45.00	0.00	$45.00	3
Edit	56087	CUSTOM		MACHINING OF SPANNING SHAFT MOUNT BRACKETS TO HOLD SQUARE SHIMS	Set Complete		0 hrs	2		$160.00	0.00	$320.00
Edit	56088	CUSTOM		MOTOR TEMPERATURE SENSITIVE TELL-TALE STICKERS	Set Complete		0 hrs	2		$0.00	0.00	$0.00
Edit	56091	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	7		$147.00	0.00	$1,029.00	33
Edit	56092	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	56093	1020000		NEEDLE ROLLER CLUTCH 162216	Set Complete		0 hrs	2		$55.00	0.00	$110.00	93
Edit	56094	1031000		BEARING SEAL 1622	Set Complete		0 hrs	4		$13.00	0.00	$52.00	85
Edit	56095	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	2		$41.00	0.00	$82.00	31
Edit	56096	5021300		TERM BLOCK 3 POS 7.5MM PCB	Set Complete		0 hrs	1		$7.00	0.00	$7.00	0
Edit	56098	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	10		$83.00	0.00	$830.00	40
Edit	56100	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	1 Electrical Technician	1 hrs	1		$351.00	0.00	$351.00	5
Edit	56099			LABOR	Set Complete		0 hrs	11		$165.00	0.00	$1,815.00

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**