0554327 PLI Card - Los Angeles

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What Arrived: Machine will not change to "Run" mode after software loading. Gets to Status Off Screen, but will not respond to Green ON Key. Customer tried new Keypad, connected in correct orientation, and same problem. Returning for evaluation and repair. (Machine Serial Number:0726-06430)
Description of Problem: MFT 250 IP ED Serial Number 0726-06430 (2) 30mm baby blue S, non OEM Feed Belts (2) 20mm Stripper Wheel NON OEM Stripper Wheel (4) 20mm MFT Elastic ED Discharge Belts 1177300 (1) 25mm Rear Support Curve ASSY (1) Stack Air Blast tube w/ fitting (1) Static Brush mounted so product goes across it on Discharge (1) E/R Pair NO INTERLOCK PLUG
Work Done: Found machine was not booting to the Satus Off Screen, as I understood the issue. It was hanging up after the Loading Software Screen, on the second Multifeeder Technology INC.... screen. So it was not able to boot up to the point, were it would accept the Green ON Key press form the Membrane Keypad. Found that both the Computer Board, and the Programed EEPROM had failed causing the no boot up. Pulled new computer board, Interlock Plug, programed EEPROM for machine configuration enabling Cardline and Accutipping Speed Match per assigned serial numbers. Put into 24 hour burn in, and observed for proper operation. 9/30/21 DTK Completed 24 hour burn in. And finished mechanical evaluation. Prepared repair quote, and emailed to the customer. 10/1/21 DTK Customer asked for Electrical Parts, and Mechanical Parts + Labor to be in separate quotes. Created RMA# 0554343 and 44 to accomplish this. Sent customer the quotes. 10/8/21 DTK Completed work to the machine. Put into 24 hour burn in, and observed for proper operation. 10/18/21 DTK Passed Burn in and check out. Updated Assigned Serial Numbers. Shipping under SO# 039669 and 039712 10/20/21 DTK Needs to be separate Invoices, for the two PO. Return via Fedex Freight using PLI account “229484354
Repair Quotation Notes: Completed By: Found machine was not booting to the Satus Off Screen. It was hanging up after the Loading Software Screen, on the second Multifeeder Technology INC.... screen. So it was not able to boot up to the point, were it would accept the Green ON Key press form the Membrane Keypad. Found that both the Computer Board, and the Programed EEPROM had failed causing the no boot up. Programed EEPROM stores all your setting information, so all your programs will be lost, and we may need to make small changes to software parameters. I will set it for factory recommended settings for the machine configurating, Enabling purchased software keys for this unit Accutipping Speed Match, and Cardline. Plan to have it set for Cardline ON, and not Simple. Please let me know if you have any questions on the settings, or would like me to change any configuration. Machine came in with out Jumper Plug for Feeder Interlock Port needed to run machine. If you have a jumper there, or use an E-Stop on the Interlock Port, let me know and I will removed from this quote. I see you have Non OEM MFT Feed Belts, and Stripper Wheels on this machine. Too much tension on Feed Belts, can cause Shafts to Break and Bearings to fail, as well as Motor and Drive Board Failures. These Feed Belts did seem too tight, I shimmed for testing Spanning Shaft to take of some tension. Although the increased Feed Belt Tension has not caused any other issues, yet. I would recommend replacing Feed Belts, pulleys for them, and Stripper Wheels with OEM parts. Universal Joints are broken causing the height adjustment knobs to be unable to work. Discharge Sliding Block Brackets for Upper Exit Roller are broken. Spur Gears have worn teeth, recommend replacing just teeth, to increase placement accuracy capability. One of the Hinges for the Mechanical Lid is broken. Below Height Adjustments are worn or missing. Bottom Fan Filter is damaged, and not covering opening.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	54559	7031400		COMP NON WINSYS TS5300W/O CHIP	Set Complete		0 hrs	1		$1,592.00	0.00	$1,592.00	-3
Edit	54560	7220000		EEPROM PROGRAMED W/ MFT SOFTWARE	Set Complete		0 hrs	1		$668.00	0.00	$668.00	0
Edit	54561	7011000		JUMPER CONN HIGH VOLTAGE IP	Set Complete		0 hrs	1		$55.00	0.00	$55.00	11
Edit	54572	1097200		STRIPPER WHEEL 204620 85D	Set Complete		0 hrs	2		$154.00	0.00	$308.00	41
Edit	54562	1199300		FEED BELT SE 304606S	Set Complete		0 hrs	2		$110.00	0.00	$220.00	33
Edit	54563	4118700		IDLER PULLEY 304620C	Set Complete		0 hrs	2		$129.00	0.00	$258.00	12
Edit	54564	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	2		$49.00	0.00	$98.00	46
Edit	54565	3577400		UNIVERSAL DBL JOINT 404 SS SS	Set Complete		0 hrs	2		$155.00	0.00	$310.00	6
Edit	54566	4310000		DISCHARGE SLIDING BLOCK ASSY	Set Complete		0 hrs	2		$249.00	0.00	$498.00	108
Edit	54567	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$56.00	0.00	$112.00	22
Edit	54569	3010000		FEEDER HOUSING HINGE	Set Complete		0 hrs	1		$16.00	0.00	$16.00	50
Edit	54573	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	54570	3756800		FAN FILTER 80X80	Set Complete		0 hrs	1		$7.00	0.00	$7.00	71
Edit	54571			LABOR	Set Complete		0 hrs	7		$165.00	0.00	$1,155.00

+ denotes that software settings are available for this piece of equipment.

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