0554326 Nosco

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What Arrived: (Machine Serial Number:1037-08398) Widen the Discharge but still have Open Frame or Alligator Discharge. Disregard note on Guides. Quote rebuild anything missing or worn. Burnt ribbon Cable for Sensor Pair. Check it all out.
Description of Problem: MFT 250 IP DCC SLD Open Frame Serial Number 1037-08398 - No Feed Belts (pulleys for 2 30mm wide Feed Belts) (2) Stripper Wheels 1097300 - No Discharge Belts - Just Rear Support Curve Base - Set of Custom Mag Side Guides, with Product Rods (2) 15 Degree Feeder Mounts (2) Slotted Feeder Mounting Brackets. (1) Motor Fan with custom mount (1) E/R Pair - No Interlock Plug
Work Done: Completed evaluation of machine. Thinking we probably can make the Discharge Wider at 125 for less then a new one at 18.5 K, but will need to get custom quotes. Talked to Scott about things. They want 18mm Rear Support. They do not use the tensioning turnbuckle rod, but would like it quoted anyways. Give him a rough ball park of 10 - 15 K, but told him to hold off advertising until, i looked into things more. 10/21/21 DTK Customer called with some questions, and was looking for options to speed things up. I said the sticking point is parts for the Open Frame Discharge. Only way to speed it up, is to get machine repaired / refurbished without widening Discharge. then customer can order parts to widen discharge as a separate part order, and widne the discharge them selves after machines is repaired returned, and change parts have been fabricated. They were not sure what they where going to do. Said I would move to formal quote for full thing, and separate out pricing if we did the discharge widening as a Part Order. Send infor to Mark B to get quotes from vendor for Open Frame 125 Discharge Parts 10/25/21 DTK Got pricing from Mark B, and had to bring it down some to get under $16K. Quoted customer formaly. 10/26/21 DTK Customer give word they where going to split off parts to widen Discharge to 125mm as a parts order. Confirmed this with them. 10/27/21 DTK Revised repair quote, to keep Discharge the same at 75mm. Did Part Quote 0652065 for parts to make discharge 125mm, sent Lee these quotes, and reminder that we need POs to move forward. 10/28/21 DTK Completed work to the machine, and put into 24 hour burn in, and observed for proper operation. Lee never got back to me, decided to just do the Stock Stainless rod on the RMA, instead of the Parts Quote. Decided to just do the rod for the parts order, as a partial order ship with the RMA. Talked to Peter about if PO 102878 could be coded as an RMA, as it would have if the lead time was not so long, and he OKAYED it. SO# 039770 should be for RMA 04. Updated assigned serial numbers. 11/12/21 DTK Passed 24 hour burn in. Backed up settings to network retaining original setting back up. Passed all testing. Shipping under SO# 039886. 11/15/21 DTK
Repair Quotation Notes: Completed By: Cooling Fan for the Motor has failed. The ON Key of the Keypad is damaged and not working well, indicating it will fail soon, and screen is realy dirty. Quickest way to clean the screen is pull up the stick on Keypad. Two of the End Piece Shafts have parts broken off, that will make the mounting less secure to the Center Piece Shaft. Several Bearings are worn out, and close to seizing on the machine. One of the Worm Shafts for Stripper Wheel Height Adjustment is broken, recommend replacing both Worm Shafts with the more robust version, that will require new Universal Double Joints. Teeth of the Spur Gears are worn. One of the Timing Pulleys is missing its flange. Collars to align Feed Belts are cracked. Feed Belts, Stripper Wheels, Discharge Belts, Feeder Support Curve, Bellow Height Adjustments, a Cabinet Latch, and Adjustment Levers are all missing from the machine. Parts to widen the Discharge to 125mm or a little under 5 inches (4.925" to be exact), from REV 0 of this quote, have been split off to Part Quote 0652065 REV 2 - Realized Stock Stainless Rod 58 800 is not a width piece but a piece missing from 75mm Discharge, needed for this repair. Moved from Part Quote 0652065 to this repair.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	54979	5332510		FAN 80X80X15 24VDC TACH 50 CFM	Set Complete		0 hrs	1		$70.00	0.00	$70.00	41
Edit	54980	5311000		MEMBRANE KEYPAD MFT	Set Complete		0 hrs	1		$337.00	0.00	$337.00	53
Edit	54981	1260400		END PIECE TP SHAFT 20 DC	Set Complete		0 hrs	2		$142.00	0.00	$284.00	47
Edit	54982	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$57.00	0.00	$570.00	41
Edit	54983	1020000		NEEDLE ROLLER CLUTCH 162216	Set Complete		0 hrs	2		$55.00	0.00	$110.00	133
Edit	54984	1031000		BEARING SEAL 1622	Set Complete		0 hrs	4		$13.00	0.00	$52.00	165
Edit	54985	1000300		BALL BEARING 051905	Set Complete		0 hrs	4		$30.00	0.00	$120.00	197
Edit	54986	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$12.00	0.00	$24.00	61
Edit	54987	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$181.00	0.00	$362.00	248
Edit	54988	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$56.00	0.00	$112.00	42
Edit	54989	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$156.00	0.00	$156.00	41
Edit	54993	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	4		$24.00	0.00	$96.00	104
Edit	54990	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	0.00	$330.00	64
Edit	54991	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	2		$147.00	0.00	$294.00	33
Edit	54992	1187070		DISCHARGE BELT SLD 9751501 HC	Set Complete		0 hrs	4		$51.00	0.00	$204.00	12
Edit	54994	4211800		FEEDER SUPPORT CURVE PP 18 200	Set Complete		0 hrs	1		$309.00	0.00	$309.00	5
Edit	54995	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$37.00	0.00	$148.00	147
Edit	54996	3400000		CABINET LATCH	Set Complete		0 hrs	1		$10.00	0.00	$10.00	2661
Edit	55029	3002600		M6 X 25 ADJUSTABLE LEVER	Set Complete		0 hrs	2		$20.00	0.00	$40.00	28
Edit	54997	2112500		BEARING HOUSING COVER PLATE	Set Complete		0 hrs	1		$42.00	0.00	$42.00	45
Edit	55265	1446810		STOCK STAINLESS ROD 58 800	Set Complete		0 hrs	1		$449.00	0.00	$449.00	1
Edit	55007			LABOR	Set Complete		0 hrs	12		$165.00	0.00	$1,980.00

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**