0554322 E&M Bindery

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What Arrived: Machine has false Major Product Jam fault. It use to be intermittent, and blowing a fan on the electronics would help, but now issue is consistent. Returning for evaluation / repair. (Machine Serial Number:0929-08223)
Description of Problem: MFT 250 IP DCC ED Serial Number 0929-08223 (1) 20mm SE R Feed Belt (1) 30mm SE R Feed Belt (1) 20mm SW (1) 30mm SW (4) 20mm ED Elastic Discharge Belts (1) 25mm Rear Support Curve (1) Set Mag Side Guides (2) Product Support Rod ASSY (1) Set Brackets for HD Discharge Side Guides, but no Guides of Rods (1) Signal Light (1) Jumper Plug (1) E/R Pair
Work Done: Was able to determine AC Detect U47 failed causing false Major Product Jam faults. E/R pair has worn insulation. Two of the Bulbs in the Signal LIght are burnt out. A fan in the Electrical Enclosure has broken blades. Both Fan Filters are missing. Found Feed Belt Shaft was installed with no shims on one side, and too small of a shim on the other side, this resulted in an overload of tension on the shafts, and caused the Center Piece Shaft to bend and worp, causing Split Collars to worp, and also damaged the bearings, recommend replacing all the Beairngs while we are in there, as well as the Timing Belts. One Internal Timing Pulley has the flange broken off. Drive Pulley for Feed Belt has had something rubbing on its flange to the point that there is not much material left for the Set Screw. Collars to allighn Idler Pulleys are either missing or cracked. Feed Belts, Stripper Wheels, and Discharge Belts are worn and in need of replacing. Rubber Bellows to keep debris out of Bearing have developed holes. Cabinet Latches are stripping out. Completed repair quote and emailed to the customer. 8/25/21 DTK Customer give email authorization to move forward with repair. Continued work on the machine. 8/26/21 DTK Completed work to the machine. Updated software to 4.2.37, adding High Performance. Updated Assigned Serial Numbers. Put into 24 hour burn in, and observed for proper operation. 9/1/21 DTK Larry could save on shipping if I got him machine by 11am. Stopped Burn in at 22 3/4 Hours in an attempt to get it there. Passed diagnostics, and check out. Got to Larry at 11:06am. Shipping under SO# 039348 for arrival Tuesday 9/7/21 DTK
Repair Quotation Notes: Completed By: Was able to determine AC Detect U47 failed causing false Major Product Jam faults. E/R pair has worn insulation. Two of the Bulbs in the Signal Light are burnt out. A fan in the Electrical Enclosure has broken blades. Both Fan Filters are missing. Found Feed Belt Shaft was installed with no shims on one side, and too small of a shim on the other side, this resulted in an overload of tension on the shafts, and caused the Center Piece Shaft to bend and worp, causing Split Collars to worp, and also damaged the bearings, recommend replacing all the Beairngs while we are in there, as well as the Timing Belts. One Internal Timing Pulley has the flange broken off. Drive Pulley for Feed Belt has had something rubbing on its flange to the point that there is not much material left for the Set Screw. Collars to allighn Idler Pulleys are either missing or cracked. Feed Belts, Stripper Wheels, and Discharge Belts are worn and in need of replacing. Rubber Bellows to keep debris out of Bearing have developed holes. Cabinet Latches are stripping out.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	53600	6092700		OPTOCOUPLER LOGIC OUT 8-DIP	Set Complete		0 hrs	1		$19.00	0.00	$19.00	5
Edit	53601	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	1 Electrical Technician	1 hrs	1		$351.00	0.00	$351.00	5
Edit	53602	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	2		$9.00	0.00	$18.00	26
Edit	53603	7018700		FAN ASSEMBLY 80 X 80 X 15MM 3"	Set Complete		0 hrs	1		$114.00	0.00	$114.00	17
Edit	53604	3756500		FOAM FILTER	Set Complete		0 hrs	2		$7.00	0.00	$14.00	172
Edit	53605	1262700		CENTER PIECE SHAFT 250 20	Set Complete		0 hrs	1		$175.00	0.00	$175.00	107
Edit	53606	1355600		SPLIT COLLAR M8 20	Set Complete		0 hrs	2		$70.00	0.00	$140.00	315
Edit	53607	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$57.00	0.00	$570.00	41
Edit	53608	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$45.00	0.00	$45.00	12
Edit	53609	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$29.00	0.00	$29.00	119
Edit	53610	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	53611	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	53612	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	1		$186.00	0.00	$186.00	46
Edit	53613	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	1		$49.00	0.00	$49.00	46
Edit	53614	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	4		$24.00	0.00	$96.00	104
Edit	53615	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	1		$165.00	0.00	$165.00	64
Edit	53616	1199800		FEED BELT SE 204606R	Set Complete		0 hrs	1		$135.00	0.00	$135.00	24
Edit	53617	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	1		$134.00	0.00	$134.00	33
Edit	53618	4125400		STRIPPER WHEEL ASSY 204620	Set Complete		0 hrs	1		$178.00	0.00	$178.00	15
Edit	53619	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$83.00	0.00	$332.00	40
Edit	53620	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$35.00	0.00	$140.00	147
Edit	53621	3400000		CABINET LATCH	Set Complete		0 hrs	4		$9.00	0.00	$36.00	2661
Edit	53622			LABOR	Set Complete		0 hrs	14		$165.00	0.00	$2,310.00

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**