0554297 Golden State Foods

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What Arrived: locked-out. Bad Motherboard (Machine Serial Number:1238-08690)
Description of Problem: Gen2 V feeder s/n 1238-08690 with 3 30mm feedbelt pulleys but only 2 1199900 belts, Plastic xed discharge with 6 purple belts. 7007600 product sensor attached discharge crossbrace kit missing product support rods, curves and magazine side guides missing power cord no sensors provided other than product sensor
Work Done: Found that rt side feedbelt stubshaft bearing has failed and wobbles about 1/4". Left side lower discharge bearing has seized. 8 out of the 9 table rods rollers have seized with rust.Both height adjustment worm gears have snapped and one of the Ujoints is broken. Electrically passed all tests (feedbelt shaft removed to allow motor to function. No discolored temp tags on motor. Motherboard required unlock to run but passed all tests.Product sensor tested as new at all drives 255. Used this project as training for new hire technician Bob LaBarre. using Training funds. Major amount of sticky deposits everywhere on machine. . Upper fan jammed and damaged blades. Wobble on upper discharge center shaft requiring replacement .Stripped set screws on ujoints required destruction and replacement of knobs to replace the u joints. Cracking of spanning shaft collars due to training required replacement..Re-squared machine. RAN BURN-IN FOR 70 HRS OVER WEEKEND(6/26) USING ORIGINAL CF CARD NO FAULT GENERATED. 28 JUNE 21 DEK Created duplicate CF card from program uploaded from machine. Passed all diagnostic tests (APL included) tach measures correctly initiated overnite burn-n test w/ new CF. 6/29//21 DEK Created SO 038896 to ship back to GS but postponed departure to July 1 due to massive overload of shipping department at end-of-quarter DEK 6/29/21
Repair Quotation Notes: Completed By: Motherboard tests OK. Major mechanical failure due to failed feedbelt shaft bearing and seized Discharge belt bearing. Requires rebuild of both left and right bearing housing assemblies, including 3 stub-shafts, dirt bellows, adjustment height wormshafts and 2 adjustment U-joints. Motor and intermediate pulleys and belts are OK but remaining timing belts, 2 pulleys and spur gears require replacement. Table rod rollers are seized and replacements are quoted as a line item. I know that in the Golden State environment this routinely occurs and while seizure increases belt wear it does not seem to prevent operation on your line so you may consider these replacements as optional. Discharge belts are cracked and require replacement. I suggest new feedbelts as well (quoted) . There exists the possibility that the actual housing of the right side bearing assembly could be damaged such that it cannot be rebuilt, but I cannot determine this until we are in the disassembly process. We will address this first should you proceed with the repair in order to determine if a new housing is required and provide a revised quotation. Estimate that added material cost if the housing had to be replaced is USD 1835.00.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	52129	4102700		END PIECE BEARING ASSY DC	Set Complete		0 hrs	3		$206.00	0.00	$618.00	5
Edit	52130	1002100		BALL BEARING 173510	Set Complete		0 hrs	7		$57.00	0.00	$399.00	41
Edit	52131	1432115		WORM SHAFT IM 6-35 JOINT HUB	Set Complete		0 hrs	2		$12.00	0.00	$24.00	61
Edit	52132	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$35.00	0.00	$140.00	147
Edit	52133	3577805		UNIV DBL JOINT 5 X 6-35	Set Complete		0 hrs	2		$124.00	0.00	$248.00	248
Edit	52134	3756500		FOAM FILTER	Set Complete		0 hrs	1		$7.00	0.00	$7.00	172
Edit	52135	1055000		TIMING PULLEY 051530 16P	Set Complete		0 hrs	1		$76.00	0.00	$76.00	210
Edit	52136	1053700		TIMING PULLEY 051524 16P	Set Complete		0 hrs	1		$93.00	0.00	$93.00	151
Edit	52137	1057900		FLANGE_FLAT_0530	Set Complete		0 hrs	1		$15.00	0.00	$15.00	73
Edit	52138	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	52139	1057200		TIMING PULLEY 9521311A IM	Set Complete		0 hrs	1		$72.00	0.00	$72.00	104
Edit	52140	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	52141	1104300		SPUR GEAR 19 475 525 P	Set Complete		0 hrs	2		$74.00	0.00	$148.00	44
Edit	52142	4142300		DISCHARGE TABLE ROD 350 S	Set Complete		0 hrs	9		$98.00	0.00	$882.00	38
Edit	52143	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$94.00	0.00	$564.00	249
Edit	52144	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	0.00	$330.00	64
Edit	52145	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	3		$41.00	0.00	$123.00	31
Edit	52175	7220000		CF CARD MEM CHIP WITH SOFTWARE	Set Complete		0 hrs	1		$668.00	0.00	$668.00	0
Edit	52176	LABOR			Set Complete		0 hrs	12		$165.00	0.00	$1,980.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**