0554172 PLI

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What Arrived: Keypad not working. NO Auto On/Off, 7, 8, 9, F3. Tried new Keypad and same results. Sending Feeder in for evaluation / repair.(Machine Serial Number:1544-09330)
Description of Problem: MFT 250 IP3 XED Serial Number 1544-09330 (1) 30mm Red R NON OEM Feed Belt (1) 30mm Stripper Wheel (4) 20mm Discharge Belts (1) 25mm Rear Support Curve Metal (1) Set Custom Discharge Side Guides (pushed and rubbing on Upper Discharge Shaft) (1) Set XED Discharge Support (1) Pressure Roller (2) Lower mounting Rods, with other. (1) Signal LIght (1) Interlock Plug (1) E/R pair
Work Done: Found bolt loose jamming up Lower Cooling Fan. Custom Discharge Side Guides, are pushed against flat of Upper Discharge, and have no adjustment to correct. Sent Kriss, and email pointing this out. 6/30/20 DTK On my own I figured out if the Discharge Angle is lowered Custom Discharge Side. Saw same Keys not working -Auto On/Off, 7, 8, 9, F3 Pulled on LCD Cable to Motherboard, and all keys started working. Looks to be a connectioni issue. All these button s have Row 3 in common. We have added Jumpers from Keypad P6 to RN 18, in the past to cure Keypad Connection issues. Plan to replace Keypad Cable to Motherboard, and add a jumper wire to the Motherboard, to be sure. 7/1/20 DTK Machine passed all diagnostics. Ran in burn in for 3 hours. Completed repair quote, and emailed to the customer. 7/2/20 DTK Steve asked for consideration / discount for Keypad they bought and ripped off adhesive backing (cause Dale neglected to tell him not, to until he tested.) Told him We would consider it. 7/6/20 DTK Found more traces for Keypad Open. Added Jumper Wires P6.1 to RN18.8, P6.2 to RN18.7, P6.3 to RN18.6, and P6.12 to U18.57. Keypad is fully functional. Put into Burn in on test fixture. 7/7/20 DTK Passed overnight Burn in. Now there is an issue with Product Sensor Pair. All 4 Drives read low. Think it is a failed AtoD U21, Penny to replace. 7/8/20 DTK Penny replaced U21 and Product Sensor works. Now the F1 Key is acting intermittent, but all other Keys are functioning. Had Penny add jumper wire from P6.12 to U18.57. This got F1 Working. Put board in overnight burn in. 7/9/20 DTK Passed burn in, and check out. Installed into Feeder, then 9, Enter, Menu, Jog To Clear, Stop Motor, Change Count and F4 will not function. Looks like P6.9 to RN18.5 needs a jumper now : ( 7/10/20 DTK Wrote customer email giving them two options to proceed. - This repair is not going to plan. It has appeared I have fully restored Keypad Function a few times now, then another trace opens up on the Motherboard for the Keypad function. Some of the traces of for the Keypad cannot have jumper wire added due to the termination point on a fine pitch IC. We can jumper some wires to this IC, but if we need to add a wire to this IC, next to another jumper wire, it would be impossible. It is getting to the point were I am questioning the longevity of a repair, of this board, if a repair is even possible. I would like to present a few options, to move forward. 1) We make another attempt to repair this Motherboard with Jumper Wires. With the time we have spent we should charge more labor. However I will apply a courtesy discount for the price of the Keypad. Resulting a repair total $7 less than the PO amount, if we are successfully on the next attempt. 2) We replace the Motherboard, with a new version. With this new version I can upgrade to our new software platform o Version 5. Version 5 uses all new Motor Control, that results in smoother, quieter, more efficient motor operation. In this option I would not charge for additional labor in repair attempt, Keypad Cable previously quoted, or upgrade to Version 5. We would apply Keypad Courtesy Discount, as well as 40% Discount of Motherboard due to the fact it is only about 5 years old. This would result in a total repair charge of $3,587.20 Please advise which option you would like. I await your direction before moving forward with the repair. Pulled Motherboard. 7/13/20 DTK Customer choose option 2. Sent customer revised quote. 7/24/20 DTK Completed work to the machine. VER 5.135 (Over Current Protection) AMP 5.23. Put into burn in and observed for proper operation. 8/11/20 DTK Feeder passed burn in and check out. Updated assigned serial numbers. Backed up settings to the network. Shipping under SO# 036803 8/12/20 DTK
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	45627	7051100		MOTHERBOARD ASSY GEN 3	Set Complete		0 hrs	1		$4,667.00	40.00	$2,800.20	414
Edit	45628	4490800		KNOB HEIGHT ADJUSTMENT SW	Set Complete		0 hrs	1		$79.00	0.00	$79.00	191
Edit	45629	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	1		$165.00	0.00	$165.00	64
Edit	45630	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	2		$24.00	0.00	$48.00	104
Edit	45631	3756800		FAN FILTER 80X80	Set Complete		0 hrs	1		$7.00	0.00	$7.00	71
Edit	45632			LABOR	Set Complete		0 hrs	5		$165.00	0.00	$825.00
Edit	45713			UPDATE TO VERSION 5	Set Complete		0 hrs	1		$330.00	100.00	$0.00
Edit	45714			COURTESY DISCOUNT	Set Complete		0 hrs	1		($337.00)	0.00	($337.00)


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**