0554154 Diamond Packaging

RMA#:

Rev:

Traveler Status: Schedule Status:

Prepared By:

Date Rel:

Date Equip. Received:

Date Quoted:

E. Ship Date:

PO#:

PO Date:

Dates Shipped:

Active:

cust id:

Identifier (30 chars):

Category:

*REP/OEM/VAR:

RMA Types

Warranty?

BILL TO

*Attn:

*Company:

Address:

City:

State:

Zip:

Country:

*Phone:

Fax:

*Email:

Rev1:

Rev2:

Rev3:

SHIP TO

Attn:

Company:

Address:

City:

State:

Zip:

Country:

Phone:

Fax:

Email:

FAT Type:

FAT Date:

Lease/Sale:

Crate/Box:

Prod. Hrs Left:

Prod. Hrs Total:

Prod. Pct Done:

Non Prod. Hrs Left:

Non Prod. Hrs Total:

Non Prod. Pct Done:

Billed Pct Done:

Price (Gross):

Project Docs:

Open in Explorer

Discount:

Quote Docs:

Open in Explorer
Copy Path

Quantity Discount:

Commission:

Price (Net):

Customer Price:

Down Payment:
Prior to Ship Payment:
Final Payment:

Down Pay Email
Ship Pay Email
Final Pay Email

✓ Wrike Down Pay
✓ Wrike Ship Pay
✓ Wrike Final Pay
★ Wrike Accounting Complete

Priority:

Override

Pay Comments:

Update Comments

Red Flag:

Don't Start Until:

Demo Equipment

R&D Project

Include in A3 Report

*Machine Serial Number:

*(Required fields)

What Arrived: 0649-06348
Description of Problem: 250ip ver 4.1 S/N 0649-06348 including: XED roller discharge with (4) 20mm belts and adjustable discharge side guides(right one bent at exit), (2) 30mm feedbelt pulleys but only one purple rough belt, 2 10mm stripper wheels, connector panel modified with 3 Gluer interface connectors and 1 "tipping feeder fault" connector, I/O board installed but 7031400 computer bd removed and laying loose with No memory chip or cf card. Missing Power cord, Product sensor, product support rods,magazine side guides, memory card or chip,missing mount rods for product sensor on discharge.
Work Done: setup on bench and logged-in items. 5/6/20 DEK Sent quote 22 May 20 recommending building upon the 4.1 ip instead of the 2004 machine 22 May 20DEK Received acceptance and PO number by email from Dan. Advised need for 50% prepay before ship and requested hard copy27May20.DEK Pulled Motherboard and gave to Penny for U7 ADC replacement for Product sensor circuit. 8 June 20DEK Reinstalled Motherboard and confirmed that Product Sensor is successfully repaired. Created SO 036415 in order to generate 50% prepay invoice 09June 20 DEK Printed 4.1All.txt and put in file 6/23 DEK Sent to Shipping for crating and await prepay, DEK 24June20 Shipped 7/7/2020
Repair Quotation Notes: Completed By: Repair consist of: -New 7031400 Computer board. Neither the computer board returned with this unit nor the 7031500 discontinued Computer board from SN 0414-07091 were functional or repairable. -Recreation of a version 4.1 operating system on a new memory chip from the software in our archives from 2006. This would include the keys necessary to use the Accutipping Speed Match option and Gluer wizard but not integration or setup of Gluer as we do not have this info. - There is no Line Speed encoder which is required to use Accutipping in this quotation. It is assumed that you have the encoder at your facility . If you need an encoder we could revise this quotation. -Similarly, there is no Signal Light tower, Product Support Rods, Rear Product Support, Magazine Side Guides ,Exterior Sensors or cabling included in this quotation as it is presumed these items remained at Diamond Packaging. If you require any of these items we can revise this Quotation. - This quote does include a new Product Sensor 7007600 and mounting rods for it. The 7006400 product sensor included with the SN 0414-07091 returned under RMA0554153 was not adaptable to the 250ip discharge. Electrical testing of the provided 7006400 indicated that the emitter showed signs of decay at higher drive levels, typically indicating the need for replacement soon even if it had been adaptable. THIS QUOTATION ASSUMES THE ABILITY TO REPAIR THE PRODUCT SENSOR RECEIVER CIRCUITRY AT THE COMPONENT LEVEL on the 8220200 Motherboard. If the Motherboard proves unrepairable we will need to revisit the efficacy of repairing. There is an excellent chance that this is repairable.We would perform this verification first to validate continuing with the balance of the repairs. -This quotation assumes component level repair of blown Input 1 on I/O board. -This quotation includes the replacement of missing dust bellows, Power supply Guard, -A driven pulley which are contributing to drivetrain backlash will be replaced. -Routine replacement of timing belts and Fan Filters are included - The feedbelt, stripper wheels, and Discharge belts quoted simply replicate those provided on the machine currently. You may wish to specify a different belt configuration for your application.

* To Refresh Totals - Click Save at Top *

Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	44816	7031400	0649-06348	COMP NON WINSYS TS5300W/O CHIP	Set Complete		0 hrs	1		$1,592.00	0.00	$1,592.00	-3
Edit	44817	7220000	0649-06348	8MB MEM CHIP WITH SOFTWARE 4.1	Set Complete		0 hrs	1		$668.00	0.00	$668.00	0
Edit	44818	7007600		PRODUCT SENSOR PAIR XED IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	12
Edit	44819	1272700		UPPER PRODUCT SENSOR ROD 25020	Set Complete		0 hrs	2		$45.00	0.00	$90.00	38
Edit	44820	1272800		LOWER PRODUCT SENSOR ROD 250IP	Set Complete		0 hrs	2		$37.00	0.00	$74.00	32
Edit	44821	1054800		TIMING PULLEY 051530 16B	Set Complete		0 hrs	1		$173.00	0.00	$173.00	1
Edit	44823	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$34.00	0.00	$34.00	12
Edit	44824	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$29.00	0.00	$29.00	119
Edit	44825	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	44826	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	44827	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	4		$94.00	0.00	$376.00	249
Edit	44828	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	0.00	$330.00	64
Edit	44829	1097100		STRIPPER WHEEL 104620 85D	Set Complete		0 hrs	2		$195.00	0.00	$390.00	36
Edit	44831	2273900		SHIELD MOTHER BOARD IP	Set Complete		0 hrs	1		$111.00	0.00	$111.00	19
Edit	44832	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$35.00	0.00	$140.00	147
Edit	44833			LABOR	Set Complete		0 hrs	12		$165.00	0.00	$1,980.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
* To Refresh Totals - Click Save at Top *

Purchase orders for this Work Order

Edit

XID

Description

Partial

Cost


Charge ID:
Charge postfix (3 chars):
Manager:
Cost Center:
Description:
Begin Date:
End Date:
Budget (hours):
	Active R & D


Serial Number:
Quantity:	Price: % Discount:
	Special cost * financial summary does multiply by quantity * (do not use for purchase orders):
	Set to Zero Production Item: Used Equipment: RMA Main Product: Cost credit
Part Number:	Multifeeder Part: Lead Time (days):
Part Name:
Flag Item:
Date Started:	Date Required: Date Shipped:
Build Pulled:	Build Mechanical: Build Electrical:
Overall Status:	Check Out #1: Check Out #2:
Notes:
Don't Start Until:
Returned
	Add/View/Edit Resource Hours


Vendor:
Description:
Purchase Order:
Total Cost:
Partial Cost:	use this if only part of the purchase order was applied to this work order


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**