0554147 Digital Color Concepts

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What Arrived: Machine keeps false triggering regardless of sensor Also would like "General Tune-up" quote (Machine Serial Number:0803-07300)
Description of Problem: (1) 350int ED SN0803-07300 including: (2) short acute angle magazine side guides (1) power cord (2) brackets for product support rods but actual rods are missing (3) 30mm SE rough feedbelts and (1) 10mm SE rough feedbelt (6) purple discharge belts (1) 7006400 product sensor attached (1) J1 start sensor with cable 3.1.27a-8 firmware setup in tipping mode at 50mpm (program # 5)(no encoder needed for dispense)
Work Done: Unpacked and did preventative cleaning of contagions from unit, simulated tipping mode in Auto On from sensor provided. Observed that lower 5 temperature indicators on Alpha motor have darkened including 190 degree F. Could not duplicate false triggers identified in "problems". tried mechanical flexing of trigger cabling but no impact. Started burn-in of unit to raise temperature of components for retest. 4/8/20 DEK Sent Quote 4/10/20DEK Rec'd PO 4/14/20 Used vice to straighten bent electrical cabinet and discharge mount. reattached door w/new hinges. DEK 4/15/20 Cleaned Crud off existing components and removed massive packing tape adhesive that was holding the door on. DEK4/15/20 Polished shafts, discharge rollers had significant grooves but reversed them so not in belt area. DEK4/16/20 Replaced belts, had some trouble with discharge ratio driven pulley stuck on shaft. DEK4/17/20 Lubed idler pulleys and roller bearings. reassembled. DEK4/17/20 Ran Test. DEK4/17/20 Ran unit for 2hr, tightened and loctited drivetrain pulleys Initiated additional 22 hr burn-in 4/20/29 Finished 24 hr burn-in , passed final test. saved SW parameters using hyperlink. DEK 4/21/20
Repair Quotation Notes: Completed By: General tune-up of machine including cleaning of shafts, replacement of belts and stripper wheels and replacing broken hinges and soiled cabinet inlet air filter. Have not been able to duplicate sporadic trigger events . Did discover that the software setting to enable Debounce filtering of trigger input was not set. Suspect that in-plant electrical noise may have been picked up but not filtered-out causing sporadic acceptance of invalid triggers. One added note: the overtemp monitor indicates that the motor case has reached 190 degree F at some point in it's life which could have lowered life expectancy and warrants monitoring for any future overtempt indications.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	44231	3756000		FAN FILTER 60X60	Set Complete		0 hrs	1		$8.00	0.00	$8.00	6
Edit	44232	3010000		FEEDER HOUSING HINGE	Set Complete		0 hrs	2		$15.00	0.00	$30.00	50
Edit	44242	1169300		FEEDBELT SE 304007S	Set Complete		0 hrs	3		$135.00	0.00	$405.00	9
Edit	44243	1167100		FEEDBELTS SE 104007R	Set Complete		0 hrs	1		$92.00	0.00	$92.00	6
Edit	44244	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	6		$84.00	0.00	$504.00	23
Edit	44245	1159200		TIMING BELT 0592	Set Complete		0 hrs	1		$53.00	0.00	$53.00	4
Edit	44246	1154500		TIMING BELT 0545	Set Complete		0 hrs	1		$33.00	0.00	$33.00	13
Edit	44247	1096800		STRIPPER WHEEL 3042	Set Complete		0 hrs	3		$126.00	0.00	$378.00	14
Edit	44248	1092800		STRIPPER WHEEL 1042	Set Complete		0 hrs	1		$293.00	0.00	$293.00	11
Edit	44249			LABOR	Set Complete		0 hrs	4		$165.00	0.00	$660.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**