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What Arrived: Machine blew AC Input Fuse. When new fuse are installed Sparks come out of Motherboard near Power-X, and fuse blows again. Returning Feeder for evaluation and repair. (Machine Serial Number:1628-09439)
Description of Problem: MFT350ip 1628-09439 with HP package,
Work Done: Distinct burnt component smell in electrical case. Traced to burned circuit trace on -0F motherboard . Motor has overheated and darkened the 66degree C indicator on the red temp sensor label. Motor drive and driven intermediate shaft pulley have looseness on their shafts. Stripper wheels adjusted so far down (within one turn of bottoming out) that they are flattened from the pressure against the feed belt. Flat spots in several places on stripper wheels, darkened surface appearance. Feed belt dust on shafts and cabinet in feed area. Stripper clutches are unable to rotate stripper shaft due to excessive tension.Very difficult to rotate drive belts by hand, excessive drag. 115V Line filter has glass fuse SOCMQ4-10A250 blown. Neutral side ceramic F10AH250VP is ok. Tested Computer board and I/O board independently as well as both product sensors. Attached motor to in-house test box after loosening stripper tension and unit ran OK. Found backlash on the intermediate shaft pulleys. only 1 set screw for the pair. Also found slop on motor drive pulley. Performed Replacement of Mboard, intermediate pulleys, feedbelts and bridge belts.Ran and passed tests after 24 hr burn-in.Also Upgraded to Ver 5.123 3/13/20 DEK Created SO 035964 and shipped next day delivery 16 Mar 20
Repair Quotation Notes: Completed By: Motor overcurrent and overheat condition related to overtightening of stripper wheel tension acting as a continuous brake against the feedbelts and preventing stripper wheels from rotating. Over-current resulted in unrepairable burning of circuit traces on Motherboard motor drive circuitry. Motor has overheated enough to darken warning strip at 66 degrees C on the casing. Motor seems to run OK when cool but its life is likely shortened. Can replace Motherboard and damaged components to run with existing motor and continue to monitor it for temperature. If you prefer to have a new motor installed now, Add to quotation: USD 3795.00 for Motor P/N 7104800 plus 1hr install(USD 165) for a subtotal of USD 3960.00. This would raise the Quotation total to USD 10,884.25

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	43826	7051100		MOTHERBOARD ASSY GEN 3	Set Complete		0 hrs	1		$4,667.00	25.00	$3,500.25	409
Edit	43828	1097200		STRIPPER WHEEL 204620 85D	Set Complete		0 hrs	2		$154.00	0.00	$308.00	41
Edit	43829	1097100		STRIPPER WHEEL 104620 85D	Set Complete		0 hrs	1		$195.00	0.00	$195.00	36
Edit	43830	1199500		FEED BELT SE 204606SDV	Set Complete		0 hrs	2		$153.00	0.00	$306.00	14
Edit	43831	1199100		FEED BELT SE 104606S	Set Complete		0 hrs	1		$43.00	0.00	$43.00	0
Edit	43832	1053700		TIMING PULLEY 051524 16P	Set Complete		0 hrs	1		$93.00	0.00	$93.00	151
Edit	43833	1054200		TIMING PULLEY HTD 051520 19B AF	Set Complete		0 hrs	1		$145.00	0.00	$145.00	21
Edit	43834	3756500		FOAM FILTER	Set Complete		0 hrs	1		$7.00	0.00	$7.00	172
Edit	43835	6392000		PWER ENTRY FUSE 10 A 5 X 20 MM	Set Complete		0 hrs	2		$6.00	0.00	$12.00	196
Edit	43836			EXPEDITE FEE	Set Complete		0 hrs	1		$500.00	0.00	$500.00
Edit	43837			LABOR	Set Complete		0 hrs	11		$165.00	0.00	$1,815.00

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