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What Arrived: Not communicating Ready signal to drop table (Machine Serial Number:0033-01651)
Description of Problem: MFT 350 ED Serial Number 0033-01651 (5) 30mm SE R Feed Belts (5) 1096800 SW (10) 20mm Discharge Belts (w/ plate discharge) (2) Brackets for Static Bars (5) Product Support Rod ASSY (1) Set Mag Side Guide ASSY (1) Signal Light (1) Low Product Sensor w/ bracket (1) E/R Product Sensor Pair (1) ADT to Feed Cable, that has been taken a part (1) Customer supplied sleeve for papers attached to rear bracket. 4/7/20 - Jogger control S/N 0015-01566 (2) 14 pin M/F Amphonel Cables ADT to Feeder (1) 8 pin M/M Amphonel Cables APL Interface (note with calbes that they need replacing. Going to just quote 3 ADT, and 1 APL Cable (1) 120V Power Cord
Work Done: Feeder was not enabling ADT or APL to run with their sensors, and keeping ADT in Not Ready, but APL could of course stay in Ready. Feeder passed all other diagnostic checks. Found Red Light J1 Output not toggling from Interface Board. Determined U4 Opto on Interface Board has failed Vicki to replace with PN 6211200. Turned out U4 was not the problem. And it is the APL output, not the Red Light with the issue. Issue was caused by open R12, input resistor to Opto for APL Signal, also saw R10 input resistor to Opto for Low Product output open. Replaced these two and Interface board passed all testing on test fixture. Feeder Passed all testing with repaired interface board installed. Put into burn in, and observed for proper operation. After a couple hours of successful burn in, shut down for the night. 4/1/20 DTK Ran in burn in for 3 hours with APL running with sensor at same time. Completed repair quote and emailed to the customer. 4/2/20 DTK Customer called, and told us he would like to be able to use the Jogger, and wanted to send us the Jogger box. Was a bit hesitant as we have no schematic, and not sure if ADT is custom for it. Greg C could not locate the schematic, but thinks ADT should be standard, box use standard cables, and as simple as the Jogger I monitoring Cycle Complete from Feeder. Told Customer they could return box, and any cables they have for it that are not in use. Re-evaluate and re-quote after Jogger stuff comes back. 4/3/20 DTK Evaluated Jogger found I see the Jogger is just looking at the Cycle Complete from the Feeder, and rest of J1 Signal pass through to an external port to the ADT. Looks to use standard external cables.Outputs seem strange. There is an output for the Side Jogger, that is controlled by a 5K Pot. Output ranges from 1-9V DC depending on POT position, and is Independent of the Cycle Complete.There is an output for the Rear Jogger, that is controlled by a 1M Pot. Output cycles from 0-38V DC, and duty cycle varies depending on Pot position. Only sends an output, when Feeder is running.Side Jogger and Rear Jogger, have different pinouts. I could see Side Jogger is for an unbalanced DC Motor, and Rear Jogger is for a Solenoid, thing that has me confused is why would the Side Jogger run all the time. EE Could not confirm is this is normal. Talked with customer. Customer confirmed Side Jogger is an unbalanced motor, and Rear Jogger are Air Cylinder. Customer did not no about Side Jogger running all the time, but we figured it should still function. Did to a 3 hour test with Feeder connected to Jogger, APL, and ADT with no issues. Updated Repair Quote, and sent customer revised quote. Received PO. 4/8/20 DTK Machine has been running in 24 hour simulated test, without issue, and has passed all diagnostics. Machine also passed 3 hour test with Jogger Box. PO attached to RMA 4/9/20 DTK Put Feeder in burn in and observed for proper operation. 4/13/20 DTK Feeder passed 24 hour burn in, and check out. Shipping under SO# 036094 4/14/20 DTK
Repair Quotation Notes: Completed By: APL runs with 3 Pin Sensor connected to APL Box. 3 Pin Low Product Sensor connected to Feeder signals the Yellow Signal Lamp to blank when sensor is not blocked. Optoisolator and Current Limiting Resistor for Opto failed on the Interface Board, causing the Feeder to be unable to tell the ADT and APL it was in Green Light condition. Causing the APL to not work with the APL Sensor, and the ADT to not work with the ADT Sensor. Filters for Electrical enclosure are missing. 6 of the Collars to alight Spanning Pulleys are cracked. Recommend Feed Belts and Stripper Wheels, and Discharge Belts are repaired. Cables for Feeder to APL, Feeder to Jogger, and Jogger to ADT, should be replaced.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	44167	6211200		PHOTO TRANSISTOR OPTOISOLATOR	Set Complete		0 hrs	1		$6.00	0.00	$6.00	8
Edit	44168	6562200		RES 620 OHM 1 W 2512 CHIP	Set Complete		0 hrs	1		$2.00	0.00	$2.00	5
Edit	44169	6826100		STS-24V-5W BULB	Set Complete		0 hrs	1		$14.00	0.00	$14.00	19
Edit	44170	3755000		FEEDER LID FRONT FILTER	Set Complete		0 hrs	1		$4.00	0.00	$4.00	40
Edit	44171	3755100		FEEDER LID REAR FILTER	Set Complete		0 hrs	1		$4.00	0.00	$4.00	58
Edit	44172	4121000		COLLAR FEEDBELT INT 16MM	Set Complete		0 hrs	6		$57.00	0.00	$342.00	34
Edit	44173	1167300		FEEDBELT SE 304007R	Set Complete		0 hrs	5		$170.00	0.00	$850.00	18
Edit	44174	1096800		STRIPPER WHEEL 3042	Set Complete		0 hrs	5		$126.00	0.00	$630.00	14
Edit	44175	1178300		ED DISCHARGE BELT EPDM 204003	Set Complete		0 hrs	10		$84.00	0.00	$840.00	23
Edit	44176	7120000		ADT INTERFACE TO FEEDER CABLE	Set Complete		0 hrs	2		$310.00	0.00	$620.00	1
Edit	44220	7020000		FEEDER TO APL INTERFACE CABLE	Set Complete		0 hrs	1		$96.00	0.00	$96.00	5
Edit	44221			LABOR	Set Complete		0 hrs	9		$165.00	0.00	$1,485.00

+ denotes that software settings are available for this piece of equipment.

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**