0554123 Precision Finishing Systems

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What Arrived: Machine had a Motor Fail, and was replaced in filed early December 2019. Mark Talley discussed with Jim and Peter. MFT agreed to accept machine in for RMA and do a free upgrade to VER 5 and evaluation for any possible cause of Motor Overheating. Any other issues that may be found can be quoted. Future services like this will be charged at normal labor, give estimate of 2 hours. (Machine Serial Number:1803-09711)
Description of Problem: MFT 250 IP3 HCP XED J Serial Number 1803-09711 (1) 30mm R SE Feed Belt (worn smooth!) (1) 30mm Stripper Wheel (4) 15mm XED HCP Discharge Belts (1) 25mm Rear Support Curve (1) 250 Free Rolling Pressure Roller ASSY (1) Start Sensor (7160000) (1) 240V Power Core (Circular pattern prongs) (1) E/R Pair (1) Motor that failed separate from Motor in machine PN 7105010 750W
Work Done: Evaluated Feeder, and found Lock Accutipping Factor was set to 100%, found motor sounded and ran much smother with Lock Accutipping Factor was set to 0. Machine left with Lock Accutipping Factor set to 0. Motor Timing Belt was set a little tighter then recommended, which will cause a little extra load. Motor Timing Belt tension has to be re-done when replacing a Motor in a Multifeeder. Found that it is a normal characteristic for Motor Settings to change when changing Mode. The way to deal with this is to Save a Program for different Set Ups in Different Modes. Then instead of changing Mode, just Load the Program, and the Mode will change, while recalling all the previous settings, including the Motor Settings. Found Set Screws for two Timing Pulleys 1057300 that Drive Upper Discharge loose. Recommend removing and re-applying Loctite. Also Set Screws in two Discharge Pulleys were loose. Feed Belts, Stripper Wheel, Discharge Belts, and O-rings for Driven Pressure Roller are worn and should be replaced. Update to Version 5 makes Motor run much smother. Feeder passed 3 hour burn in, with VER4 and an overnight Burn in with VER5. Prepared repair quote, and emailed to Talley. 2/4/20 DTK Completed work to the machine, and got in a Burn in. 2/5/20 DTK Passed 24 hour burn in. Backed up settings, and updated Assigned Serial Numbers. Passed Check out. 2/6/2020 Shipping under SO# 035731 2/7/2020
Repair Quotation Notes: Completed By: Evaluated Feeder, and found Lock Accutipping Factor was set to 100%, found motor sounded and ran much smother with Lock Accutipping Factor was set to 0. Machine left Multifeeder with Lock Accutipping Factor set to 0. Motor Timing Belt was set a little tighter then recommended, which will cause a little extra load on Motor. Motor Timing Belt tension has to be re-done when replacing a Motor in a Multifeeder. Found that it is a normal characteristic of our software for Motor Settings to change when changing Mode, this is also present in Version 5. The way to deal with this is to Save a Program for different Set Ups in Different Modes. Then instead of changing Mode, just Load the Program, and then the Mode will change, while recalling all the previous settings, including the Motor Settings. Found Set Screws for two Timing Pulleys 1057300 that Drive Upper Discharge loose. Recommend removing Set Screws in these pulleys and re-applying Loctite. Also Set Screws in two Discharge Pulleys were loose. Feed Belts, Stripper Wheel, Discharge Belts, and O-rings for Driven Pressure Roller are worn and should be replaced.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	43214			UPDATE TO VERSION 5 SOFTWARE, INCLUDING EVALUATION AND CHECK OUT.	Set Complete		0 hrs	1		$330.00	100.00	$0.00
Edit	43215	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	1		$165.00	25.00	$123.75	64
Edit	43216	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	1		$134.00	25.00	$100.50	33
Edit	43217	1186621		BELT 15 HC44 XED HCP	Set Complete		0 hrs	4		$37.00	25.00	$111.00	168
Edit	43218	1045300		O-RING 326 70D N	Set Complete		0 hrs	2		$7.00	25.00	$10.50	57
Edit	43219			LABOR	Set Complete		0 hrs	3		$165.00	0.00	$495.00


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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**