0554112 Link Snacks Inc

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What Arrived: (Machine Serial Number:1515-09200) Damaged stub shaft from broken feedbelt drive shaft and damaged bearing housing. Also
Description of Problem: 1515-09200 Feeder with : Light tower SLD discharge with 6 belts and large custom plexiglass guarding with safety interlock 2 feedbelt smooth white detached HD25 product support and angle bracket-did not unpackage missing product support rods or magazine side guides retroreflective start sensor Domino laser marker with control screen attached (1 bolt hanging) to feeder. Did not un-band from pallet Custom cable communicating interlock status to printer. Domino encoder mounted thru MFT catch tray Sensor over discharge midway connected to Domino
Work Done: Working on system on pallet Removed plexi safety cover and adjustable discharge product side guides. Used dummy plug to bypass domino safety interlock. Ran motor to check for mechanical shaft failure. DEK 1/6/20 Ran full diagnostic sequence. Identified intermittent connection on rear connector board start input. cable ok but had to substitute test sensor for retroreflective. Located broken right feedbelt drive stubshaft and damage to nearby couplings and discharge pulleys. DEK 1/7/20 Removed bearing housings for rebuild, lots of slide block slop in stripper wheel shaft. reworked rt side housing. DEK 1/8/20 Rebuilt left housing. needed new bearing at sw and feed belt and intermediate shaft. Started reassembly of unit. DEK 1/9/20 Continued reassembly of system, replaced discharge belts, product sensor, timing belts. DEK 1/10/20 Discovered weak stripper rotation. changed odd geometry to be equal both sides(knee up to clear pulley pins) which helped. replaced clutches and seals which helped more restored config to 3 11993 feedbelts w/o vacuum. Initiated burn-in DEK 1/13/20 Passed retest after 24hr Burn-in. Made copies of customer procedures and recorded non-defaults. Advanced count mode.Notified Brian Eilders to arrange for pickup Reattached 2 crate sides that were removed for checkout.generated so035576 DEK(10:49am Tues 1/14/20 Customer -arranged carrier XPO who brought machine here in crate refused to pickup for return in same crate. DEK 1/15/20 4:00pm Customer carrier picked up 1/22/20 DEK
Repair Quotation Notes: Completed By: Remove and replace damaged feedbelt stub shaft (rt side). Replace damaged shaft couplings and discharge drive pulleys. Replace damaged rear connector board. Replace retroreflective start sensor. Replace all discharge and feedbelts..Replace all stripper wheels. Replace damaged discharge drive pulleys and belt. Replace intermediate drive belts (motor drive belt looks OK). Quotation assumes originally installed Vacuum feedbelt system which has been removed will not be replaced.. Original Discharge drive ratio has been altered in the field to 25% ratio and motor drive ratio changed to Low. Must verify desired ratio for this application prior to reassembly.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	42775	4102700		END PIECE BEARING ASSY DC	Set Complete		0 hrs	1		$206.00	0.00	$206.00	5
Edit	42776	1355600		SPLIT COLLAR M8 20	Set Complete		0 hrs	4		$60.00	0.00	$240.00	315
Edit	42777	3267895		BOLT M8 X 25 SHLPS	Set Complete		0 hrs	16		$8.00	0.00	$128.00	235
Edit	42778	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$156.00	0.00	$156.00	41
Edit	42779	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	1		$186.00	0.00	$186.00	46
Edit	42780	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$42.00	0.00	$42.00	128
Edit	42781	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	4		$41.00	0.00	$164.00	31
Edit	42782	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	42783	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$29.00	0.00	$29.00	119
Edit	42784	1432000		WORM SHAFT Z32 IM	Set Complete		0 hrs	4		$12.00	0.00	$48.00	0
Edit	42785	1552400		THRUST WASHER IM	Set Complete		0 hrs	4		$15.00	0.00	$60.00	27
Edit	42786	1113300		WORM GEAR A 1B 6 Z32020 IM	Set Complete		0 hrs	4		$12.00	0.00	$48.00	52
Edit	42787	3577800		UNIVERSAL DBL JOINT 404 IM IM	Set Complete		0 hrs	1		$111.00	0.00	$111.00	47
Edit	42788	5339400		SEN RETROREFL 18MM PNP-NPN	Set Complete		0 hrs	1		$98.00	0.00	$98.00	19
Edit	42789	7003400		SENSOR PAIR IP GEN 3 SLD M8	Set Complete	1 Standard Production Build	1 hrs	1		$395.00	0.00	$395.00	9
Edit	42790	1177600		SLD DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$169.00	5.00	$963.30	37
Edit	42791	1199300		FEED BELT SE 304606S	Set Complete		0 hrs	2		$110.00	0.00	$220.00	33
Edit	42792	7049500		REAR CONN BOARD ASSY GEN3	Set Complete		0 hrs	1		$556.00	0.00	$556.00	68
Edit	42793			EXPEDITING FEE	Set Complete		0 hrs	1		$500.00	0.00	$500.00
Edit	42794			LABOR	Set Complete		0 hrs	18		$165.00	0.00	$2,970.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**