0554032 Ripon Printers

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What Arrived: When feeder runs on continuous for about 1 hour the Feeder stops working. Stops delivering product. (Machine Serial Number:0223-02074)
Description of Problem: MFT 450 S/N 0223-02074 including: Power Cord 115VAC Light tower (4) Product support rods (2) Short 150mm magazine side guides (1) 50mm and (1) 75mm aluminum product support curves (1) XED table discharge with 4 top and 4 bot purple belts (4) Red Rough 20mm non Multifeeder feed belts
Work Done: Hooked up Thermocouple to monitor electrical cabinet ambient temperature Started 24 hr burn-in 5/21/19 DEK Unit stopped after 22 hrs with"JAM OCCURED DURING BURN IN" ERROR. One non-MFT feedbelt was also found broken under unit, observed that drive pulley edge is significantly damaged. Cannot prove belt break was concurrent with fault but cannot disprove either. Replaced fan and filters,Voltages nominal at 4.96, -11.91and 23.41 restarted 48 hr burn-in 5/22/19 DEK Ran fine for 25 hrs 33 minutes. Stopped and restarted burn-in for 72 hrs into memorial weekend DK 5/23/19 David interrupted 72 hr burn-in after 13 hours due to loose upper spur gear. Restarted machine for an additional 8 hrs going into Memorial Day weekend. 5/24/19 as told to DEK on 5/28/19 Restarted Burn-in to run 16 hrs overnite Total run since fan replaced= 25.5 + 13 +8= 46.5 DEK 5/28/19 Completed 16 hr run no error Nominal ambient cabinet temp 107.2 F. Provided Status report to Douglas Polcyn at Ripon. Total hrs 62.5 since fan. Restarted another 24 hr cycle. DEK 5/29/19 Machine got Major Product Jam fault 17 hrs into burn-in. Ambient cabinet temp 106.2 F. DEK 5/30/19 Replace Motor Control Card(s/n 1369) with a used one. s/n restarted burn-in Friday 5/31 3:45pm Passed 24 hr burn-in with replaced MC card. 2 more belts snapped so replaced with 2 scrap 30mm, only 1 original 20mm left. MFT belts are less tight than 3rd party red belts. Restarted 24 burn in DEK 6/4/19 Passed 24hrs burn-in with replaced MC card and substitute belts for load.Restarted for a final 24 hr before quote. DEK 6/5/19 Sent Quote to Ripon 6/7/19 DEK Received response that Ripon does not want to repair, request return and invoice for evaluation 6/20/19 DEK Followed up on phone w/Doug. He said Management was intractable, told him not to put any more money into it. Reminded him that belts had broken in test, said It's OK, it won't matter. 6/25 DEK Removed Motor Control card and replaced it with original S/N 1369. put original fan back in. Prepared Evaluation Invoice SO 034368 6/27/19 DEK Sent machine to shipping 6/28/19 DEK
Repair Quotation Notes: Completed By: Sporadic Major Product Jam failure appears to be linked to Motion Control Card 7035200 sensitivity to temperature. This card is no longer available as a new item but we can offer a salvage board at 1/2 the price of original new, net USD 1250.00 each. We offer a 90 day limited warranty on such items. Fan was weak and filters plugged. Replacing these measurably dropped interior case temperature. The feedbelts provided snapped during testing (all but one) and can be replaced with a similar rough texture purple ECG Multifeeder belt. P/N 1167600. 2 Spur Gears worn 2 feedbelt drive pulleys need replacement and my have contributed to belt snapping. Belts provided are noticeably smaller in circumference than Multifeeder belts thus increasing tension and motor load. Recommend replacement of these items followed by a test cycle.


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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	40132	7035200		MOTION CONTROL BOARD(SALVAGED)	Set Complete		0 hrs	1		$1,250.00	0.00	$1,250.00	0
Edit	40133	7017500		FAN ASSY 40 X 6MM .7W	Set Complete		0 hrs	1		$113.00	0.00	$113.00	6
Edit	40134	3755000		FEEDER LID FRONT FILTER	Set Complete		0 hrs	1		$4.00	0.00	$4.00	40
Edit	40135	3755100		FEEDER LID REAR FILTER	Set Complete		0 hrs	1		$4.00	0.00	$4.00	58
Edit	40136	1167600		FEED BELT ECG 204007R	Set Complete		0 hrs	4		$239.00	5.00	$908.20	15
Edit	40137	4122200		DRIVE PULLEY ASSY 204007	Set Complete		0 hrs	2		$72.00	0.00	$144.00	17
Edit	40138	4127400		DISCHARGE PULLEY ASSY 2040	Set Complete		0 hrs	2		$98.00	0.00	$196.00	14
Edit	40156	1101000		PLASTIC SPUR GEAR	Set Complete		0 hrs	2		$212.00	0.00	$424.00	4
Edit	40157			LABOR	Set Complete		0 hrs	8		$165.00	0.00	$1,320.00


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	Active R & D


			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**