0554026 J.S. MCCARTHY PRINTERS

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What Arrived: THERE IS A PROBLEM WITH THE MOTOR AND THE COOLING FAN ASSOCIATED WITH IT. THE FAN WAS NOT WORKING PROPERLY WHICH ALLOWED THE MOTOR TO OVERHEAT FOR AN EXTENDED PERIOD OF TIME. THERE IS ALSO LOTS OF NOISE COMING FROM THE BEARING ASSEMBLIES. (Machine Serial Number:1252-08726)
Description of Problem: MFT 350 IP DCC XED Serial Number 1252-08726 (3) 30mm SE R Feed Belt (3) Stripper Wheel 30mm 73 (6) 20mm Elastic Discharge Belts (1) Product Support Rod ASSY (1) Set Mag Side Plate ASSY (1) Set Discharge Side Guides (1) Motor Cooling Fan (1) Signal Light (detached from pole (1) E/R Pair (1) Interlock Plug (1) 120V Power Cord Back upper bracket missing.
Work Done: Cam called to check status 6/10/19. Advised him there were 3 repairs which arrived same week as his and that his would be number 2 of 3 to be examined. DEK 6/10/19 Evaluated machine. Found fan power wires were reversed, motor reached 250F. Motor still turns but cogs and makes load sounds occasionally. Completed repair quote and emailed to the customer. Machine is in unloaded 24 hour burn in, with test motor. 6/12/19 DTK Got down payment of 75% of quote. 8/26/19 DTK After rebuild was pretty much done. Found motor to make strange grinding sounds. Played with Motor Gain settings, and didn't seem to make a difference, ruled out Motor, and mechanism. Machine had software 4.2.33E tried updating to the latest to 4.2.37. Software was changed, but motor still sounded bad. Then noticed after re-start software version was back to 4.2.33E. Deleted all info off CF card. Re-programed to 4.2.37, set up with Accutipping Speed Match, High Performance, and setting for correct speed with 100% gearing, and this solved the problem. Put in to 24 hour burn in and observed for proper operation. 9/20/19 DTK Machine passed burn in, and check out. Updated Assigned Serial Numbers. Shipping under SO# 034673 9/23/19 DTK
Repair Quotation Notes: Completed By: Motor has overheated, and has been damaged. The Motor cogs and hesitates as spinning, that will make product placement inaccurate. Found Motor Cooling Fan wires reversed, causing it to be unable to run. Product Sensor Pair is reading week, and has bare spots in insulation. Bearings in bearing housing assemblies are worn. Internal shafts are marred, causing the Timing Pulleys to not stay as secure. Some Timing Pulleys are worn. Teeth of Spur Gears and Timing Belts are worn. Five of the Six Collars to align Feed Belts are cracked. Feed Belts and Discharge Pulleys have gauges in them, that will affect belt wear. Feed Belts, Stripper Wheels, and Discharge Belts are worn. Machine is missing one of the Housing Frame, recommend replacing both with metal versions. Bellows to keep debri from Bearings in bearing housing assyemlbies have developed holes. Cabinet Latches are stripping out.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	40199	7104800		MOTOR W/PLUG 800W 250/350 DCC	Set Complete		0 hrs	1		$3,795.00	0.00	$3,795.00	2
Edit	40200	7007600		PRODUCT SENSOR PAIR XED IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	12
Edit	40201	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$57.00	0.00	$570.00	41
Edit	40202	1260400		END PIECE TP SHAFT 20 DC	Set Complete		0 hrs	2		$142.00	0.00	$284.00	47
Edit	40203	1261800		IDLER SHAFT BEARING HOUSING IP	Set Complete		0 hrs	1		$113.00	0.00	$113.00	18
Edit	40204	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	1		$186.00	0.00	$186.00	46
Edit	40205	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	1		$156.00	0.00	$156.00	41
Edit	40206	1053400		TIMING PULLEY 051534 16B	Set Complete		0 hrs	1		$200.00	0.00	$200.00	15
Edit	40207	1051716		TIMING PULLEY 051517-16-IP50	Set Complete		0 hrs	1		$68.00	0.00	$68.00	15
Edit	40208	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$71.00	0.00	$142.00	22
Edit	40209	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$34.00	0.00	$34.00	12
Edit	40210	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	40211	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$39.00	0.00	$39.00	119
Edit	40212	1154500		TIMING BELT 0545	Set Complete		0 hrs	1		$33.00	0.00	$33.00	13
Edit	40213	4120900		COLLAR FEEDBELT IP 20MM	Set Complete		0 hrs	5		$24.00	0.00	$120.00	104
Edit	40214	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	3		$49.00	0.00	$147.00	46
Edit	40215	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	1		$41.00	0.00	$41.00	31
Edit	40216	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$165.00	0.00	$495.00	64
Edit	40217	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	3		$134.00	0.00	$402.00	33
Edit	40218	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$94.00	0.00	$564.00	249
Edit	40219	2015602		HSG FRAME SPPT IM 350 MOD 1	Set Complete		0 hrs	2		$149.00	0.00	$298.00	0
Edit	40220	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$34.00	0.00	$136.00	147
Edit	40221	3400000		CABINET LATCH	Set Complete		0 hrs	4		$9.00	0.00	$36.00	2661
Edit	40222			LABOR	Set Complete		0 hrs	12		$165.00	0.00	$1,980.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**