0553968 Kellogg

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What Arrived: Performing PM on each of 8 feeders (7 on line plus one spare) to replace missing and worn components. Will rotate-out one feeder at a time. (Machine Serial Number:0832-08103)
Description of Problem: 250 ip DCC XED S/N 0832-08103 Except: Missing stripper shaft, couplings and wheels Missing feeder drive shaft , couplings and pulleys Bad HP fan motor (missing vane, vibrates) Missing 2 product support rods but clamps present Missing magazine side guides Missing magazine support Decals missing power cord no sensors other than product sensor gouge in membrane keypad on "off" button but still functions. missing discharge height adjustment shaft and couplings. missing discharge side guides 4362800 missing vacuum chambers mount base there but missing rear support curve
Work Done: replaced feeder drive sghaft and collars for test, machine ran no major slack or vibration Passed signal lamp, j1I/O, Keyboard and Product Sensor (like new) tests DEK 3/15/19 I/O board tested with relay coil load, all passed. Original I/O board switch settings returned to non- std Positions as follows: SW1 1-4 open, 5-8 closed SW2 all closed SW4 All OPEN SW5 All Closed SW7 Both CLOSED DEK 3/15/19 Sent Quotation 3/19/19 DEK Received Telephone Authorization to proceed from Jonathan Mounts and Credit Card info to pay full amount of quotation. Re-confirmed that another 6 units will be exchanged for repair as we complete them using unique RMA numbers. DEK 3/20/19 Mechanically disaseembled and clean machine. Polish shafts. DEK 3/20/19 Additional cleaning and reassembly of new components per quote. Installed Discharge with new belts , 3 new pulleys, mounted product sensor DEK 3/21/19 Finished Mechanical assy. Squared machine DEK 3/22/19 replaced motor fan and keypad. Ran final test Passed 3/25/19 DEK Started burn-in Noon 26 March 19 DEK 3/26.19 Completed Burn-in Relubed bellows for squeak. Passed final tests. 27 mar 19 DEK Generated Paperwork to ship SO 033751 Sent to Shipping 28 Mar 19 DEK.
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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	38722	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	0.00	$330.00	64
Edit	38723	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	2		$134.00	0.00	$268.00	33
Edit	38724	1177400		XED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$94.00	0.00	$564.00	249
Edit	38725	1262700		CENTER PIECE SHAFT 250 20	Set Complete		0 hrs	2		$175.00	0.00	$350.00	107
Edit	38726	1355600		SPLIT COLLAR M8 20	Set Complete		0 hrs	4		$60.00	0.00	$240.00	315
Edit	38727	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	3		$49.00	0.00	$147.00	46
Edit	38728	3756500		FOAM FILTER	Set Complete		0 hrs	2		$7.00	0.00	$14.00	172
Edit	38729	5339200		COOLING FAN 92 X 25-5	Set Complete		0 hrs	1		$64.00	0.00	$64.00	13
Edit	38730	3400000		CABINET LATCH	Set Complete		0 hrs	4		$9.00	0.00	$36.00	2661
Edit	38740	1423200		CROSS ROD 250 20 COLLAR AL	Set Complete		0 hrs	1		$93.00	0.00	$93.00	59
Edit	38741	5311000		MEMBRANE KEYPAD MFT	Set Complete	0 Standard Production Build	0 hrs	1		$337.00	0.00	$337.00	53
Edit	38755	4212700		FEEDER SUPPORT CURVE PP 75 200	Set Complete		0 hrs	1		$353.00	0.00	$353.00	7
Edit	38756			LABOR	Set Complete		0 hrs	9		$165.00	0.00	$1,485.00

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			*PRODUCT STACK SHELVES ARE NOT INCLUDED WITH BASE-PICK WHAT IS NEEDED*


			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**