0553947 Auto Vehicle Parts Co. LLC

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What Arrived: Returning Feeder, PA Labeler and samples. Equipment does not consistently feed straight causing the labels to be applied crookedly. The equipment is extremely difficult to adjust going from one box size to another. Equipment is in need of replacement of wear and damaged parts as a through refurbishment. Please quote "Tool Free" changeover as an option. Requires testing of 4 products, and on site training of customer. The goal is to get the equipment to run all sizes at a minimum of 60 per minute without constant operator adjustment The carton that we label the most of is the zero carton. We sent you 0’s,1’s,2’s & 3’s I think. The zero is the smallest one because of this when labeling there is not a whole lot of room for error. If the label or box is a little off it shows up a lot when label is applied to carton. When labeling the zero you have such a small area to work with such as getting product sensor positioned in right spot to apply label without in the way of tamp head. Would like to have tamp head reworked & vacuum holes moved a little. I plugged and drilled the one that is on machine now. (just for the smaller Tamp) Could something be done with label stock rewinder? Tamp cylinder would make a popping noise. Adjust smart tamp (wires broke had to replace wire ends). While running printer would print a label & not apply it then print another. I’m sure this has something to do with product sensor. Upon completion of repairs and refurbishment, and performance to our specifications, arrange an on-site acceptance and operator training session with Auto Vehicle personnel. (Machine Serial Number:1415-08992)
Description of Problem: MFT 550 IP DCC XLD Serial Number 1415-08992 (3) 30mm R SE Feed Belts (1) Stripper Wheel 30mm PN 1097300 (stained green) (6) Discharge Belts (3/3) (Two Extra Discharge Pulleys 1/1) (1) 425 HD Rear Support Curve (1) Set 125 Mag Side Guide ASSY (with lip cutoff for Discharge Pulley clearance) (4) Product Rod ASSY (1) Set Discharge Side Guide (Left Guide NON OEM) (1) Cooling Fan mounted over Motor (1) Interlock Plug (1) E/R Pair (1) Signal Light MFT 150 PA Labeler Serial Number 1333-03062 (1) Horner PLC (1) Sato Print Engine (1) Product Sensor 5312200 (1) LED Signal Light (1) Numatic Air Regulator (1) 1.5" X 4 Tamp Pad (1) RL Craig Stand for Labeler and Feeder, with Custom 80/20 Discharge Support (2) 120V Power Core (1) 120V Power Strip 4 Sizes of Carton (1) Box XL (1) Box L (1) Box MED (2) Box Small (2) Label Rolls of different size labels (Smaller Label for Small and MED carton, Larger Label for L and XL Cartons) (4) Finished examples of each product. Ribbon and Larger Tamp Pad arrived. 12/3/18 DTK
Work Done: Checked in machine. Got confirmation of Feed Driection "A" for all products, see attached photo. Stacy sent another email about issues, it is attached to the RMA. 11/19/18 DTK Completed evaluation of Feeder Portion, and put into 24 hour burn in. 11/21/18 Passed 24 hour burn in. 11/26/18 DTK Going through PA Labeler Evaluation with Nick, and we ran out of Ink Ribbon. Requested Ink Ribbon and Larger Tamp Pad from Stacy. 11/28/18 DTK Stacy said they would ship both the Ribbon and Tamp to us. 11/29/18 DTK Ribbon and Larger Tamp Pad arrived. 12/3/18 DTK Worked with Nick, to complete evaluation of PA. Prepared repair quote and emailed to the customer. 12/4/18 DTK Customer asked for revised Quote. With removing clutch rewind for PA, and One day training. Revised quote and emailed to the customer. 12/13/18 DTK Submitted shop request to have our shop build the customized Tamp Pad. 12/14/18 DTK Shop completed Tamp Pad. Prepared paper work for prepayment invoice 033104. Reworked Rewind Clutch. Nick and I felt the 1045400 O-Ring provided stronger needed torque over the specified 1046400. Will test with 1045400. Stripped out a M5 X 35 Flat head bolt when reworking tamp. Found we do not stock them. 12/18/18 Deb informed me we do have M5 X 35 Flat head bolt in stock.12/19/18 DTK Completed rebuild of Feeder, and put in 24 hour burn in, and observed for proper operation. 12/20/18 DTK Feeder passed burn in and check out. Started work on sensor mount and product set up. 12/21/18 DTK Completed sensor mount, and was struggling to get small product to run straight. 12/27/18 DTK After talking with Mark N decided to change from 100% Gearing back to 25%. Updated quote to reflect this change.And this made a dramatic improvement to smallest product running strainght. Completed sucesfull product run of all 4 products. Mark N made videos of products 1-3. I got one of product 0. Marked for portion of guides. Informed customer it will be ready for pick up Monday, if they can find a freight company. 12/28/18 DTK Completed tooless adjustment by adding knobs to sensor, and levers to Index Support. Helped get ready for shipping. Added set up pics to this RMA, and emailed them to the customer.Updated assigned serial numbers. SO# 033104 12/31/18 DTK
Repair Quotation Notes: Completed By: For the Friction Feeder - Two bulbs are burnt out in the Signal Light. Product Sensor Pair is reading week, recommend replacing it. Composite Pulleys have developed exisive play in the drive. Recommend replaceing with Alumium, and replacing Timing Belts to allow for consistient robust stop position of Carton, to ease in tamping lablel set up. A Worm Shaft for the Bearing Housing Assembly, to adjust Stripper Wheel Tension, with the knob, is broken. Feed Belts, Stripper Wheels and Discharge Belts are in need of replacing. Recommend replacing Rear Support Curve with our new improved Index Support Curve to ease change over. M5 X 25 Adjustment levers to make Discharge Side Guide Change Over tool less. For the Print and Apply Labeler - Customer elected not to up grade to new Clutch Design for the Rewind, that was quoted in REV 0 for $7,164. Oil Lite Bushing in Rewind will be replaced with Needle Bearings, and we will experiment with a few O-rings. Rewind Mat Hook was missing for Unwind. Recommend upgrading to Laser Sensor, for Tamp, to increase signal repeatability. Adapter Cable, and new bracket is needed. Additional benefit from the Laser Sensor is it will be able to pick product off the roller, so recommend adding rollers to support a harder Tamp. We will re-work Tamp for a little harder tamp. Believe the issue of missing a Label, is caused by too light of a tamp setting, causing an intermittent false Smart Tamp signal. Reworking for a Harder Tamp will solve this issue. Did not notice any poping sound from the Tamp Cylinder. The Soft Stop Adjustment was set well, but if this is out of adjustment is will cause a pop on the return. Your repair of the Smart Tamp wires looks good. M6 X 32 Adjustable Lever is to make the Unwind Spool Keeper tool less.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	37076	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	2		$9.00	0.00	$18.00	26
Edit	37077	7007700		PRODUCT SENSOR PAIR XLD IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	4
Edit	37078	1054200		TIMING PULLEY HTD 051520 19B AF	Set Complete		0 hrs	1		$127.00	0.00	$127.00	21
Edit	37079	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	3		$186.00	0.00	$558.00	46
Edit	37080	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	2		$156.00	0.00	$312.00	41
Edit	37081	1057300		TIMING PULLEY 9521311 AF	Set Complete		0 hrs	2		$84.00	0.00	$168.00	64
Edit	37082	4129400		SPUR GEAR 16 475 525 ALF	Set Complete		0 hrs	2		$136.00	0.00	$272.00	39
Edit	37085	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$34.00	0.00	$34.00	12
Edit	37086	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$39.00	0.00	$39.00	119
Edit	37087	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	37088	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$33.00	0.00	$33.00	128
Edit	37089	1432000		WORM SHAFT Z32 IM	Set Complete		0 hrs	1		$12.00	0.00	$12.00	0
Edit	37090	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$165.00	0.00	$495.00	64
Edit	37091	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	1		$134.00	0.00	$134.00	33
Edit	37092	1177500		XLD DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$138.00	0.00	$828.00	13
Edit	37093	4196005		PRODUCT INDEX SPPT CURVE 1/2" TUBE	Set Complete	1 Standard Production Build	1 hrs	1		$695.00	0.00	$695.00	10
Edit	37094	3001600		M5 X 25 ADJUSTABLE LEVER	Set Complete		0 hrs	4		$19.00	0.00	$76.00	8
Edit	37095	1011000		NEEDLE ROLLER BEARING 162212	Set Complete		0 hrs	2		$22.00	0.00	$44.00	23
Edit	37096	TBD		O-RING FOR PA LABELER REWIND	Set Complete		0 hrs	2		$14.00	0.00	$28.00
Edit	37102	1250400		REWIND MAT HOOK	Set Complete		0 hrs	1		$171.00	0.00	$171.00	0
Edit	37103	2499894		4 X 1.5 ALUM TAMP PAD (MOD TO CUSTOMER SPEC)	Set Complete		0 hrs	1		$537.00	0.00	$537.00	0
Edit	37104	5305620		SENS LASER DL PNP POT M8	Set Complete		0 hrs	1		$403.00	0.00	$403.00	1
Edit	37105	5305400		CABLE 6 M8F TO M12M ADAPTER	Set Complete		0 hrs	1		$66.00	0.00	$66.00	15
Edit	37106	4161000		SENSOR PHOTO PROX BRKT ASSY	Set Complete	1 Integration and Testing	1 hrs	1		$139.00	0.00	$139.00	47
Edit	37107	4142500		DISCHARGE TABLE ROD 550 S	Set Complete		0 hrs	2		$135.00	0.00	$270.00	69
Edit	37108	3002700		M6 X 32 ADJUSTABLE LEVER	Set Complete		0 hrs	1		$20.00	0.00	$20.00	124
Edit	37109			LABOR	Set Complete		0 hrs	22		$165.00	0.00	$3,630.00
Edit	37110			PRODUCT TESTING AND VALADTION	Set Complete		0 hrs	1		$1,650.00	0.00	$1,650.00

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**