0553938 The Meyers Printing Company

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What Arrived: Returning AMP Board Part Number 7033600 Serial Number 5203 from ADT. Shorting out power, and not running Motor. Customer did not find any burnt spots on the board. (Machine Serial Number:1329-13338)
Description of Problem: AMP Board Part Number 7033600 Serial Number 5203 (w/ AMP Code 25. Out)
Work Done: Found that 3.3VF DC is shorted to common (1.5 ohms). Made a list of all components that could cause a direct short. Had Penny start by pulling all small cermic Capacitors ( 0.1u 50V Cer X7R PN 6410100-00) that could cause short. 11/13/18 DTK None of the Capacitors changed the short reading of 1.5. Had Penny Start on the ICs. Resistance went up when a few were removing U2 Motor Encoder Differential Receiver was the last component to make short go away. In hind site should have record what other ICs caused resistance to go up. 11/15/18 DTK Pulled parts for Penny to add. 11/16/18 DTK Power Supplies all measure good! AMP DSP will not Jtag. Found U3 CLK Chip Output is bad. Penny Replaced U3. 11/19/18 DTK U3 CLK Output is now good, but still will not take Jtag. Reset to AMP DSP is high. Looks like AMP DSP Failed. Assets were thing are for quote, and decided it made sense to go forward, and we would be at about half the price of new. Pulled part for Penny to replaced. Now AMP DSP can take a J-Tag. J-Tagged for 5.1. D Out. Will not run a motor. Goes into Current Fault at lower speed, but not when Speed Pot is set higher. Believe the 3 Level Shifters for Motor Commutation Signals on the 3.3V VF that have yet to be replaced are the problem. Penny to replaced U12, U24, and U22. NOW AMP Board RUNS A MOTOR!!!!11/20/18 DTK Ran on test fixture for several hours, and it passed. Programed to ADT 25.OUT, and tested for RS-485 Communication, and it passed. Prepared repair quote, and emailed to the customer. Figured 2.75 hours Penny time. 11/21/18 DTK Received PO. Updated Assigned serial numbers. SO# 032993 11/26/18 DTK
Repair Quotation Notes: Completed By: 3.3 V DC Supply was shorted to common, and several components failed. Board has been repaired, and passed all tests.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	36905	6410100		CAP .1UF 50V CERAMIC X7R 603	Set Complete		0 hrs	16		$1.00	0.00	$16.00	473
Edit	36906	6412100		CAP .33UF 25V 10% CERM 0805	Set Complete		0 hrs	1		$2.00	0.00	$2.00	56
Edit	36907	6092200		IC LINE RCVR QUAD CMOS 16-SOIC	Set Complete		0 hrs	2		$8.00	0.00	$16.00	9
Edit	36908	6170600		IC OCT BUS XCVR 24-TSSOP EMI	Set Complete		0 hrs	4		$4.00	0.00	$16.00	15
Edit	36909	6091100		RESET CHIP 2.93V SMD	Set Complete		0 hrs	1		$2.00	0.00	$2.00	0
Edit	36910	6092700		OPTOCOUPLER LOGIC OUT 8-DIP	Set Complete		0 hrs	1		$19.00	0.00	$19.00	5
Edit	36911	6091700		IC QUAD DIFF DRIV 3.3V SOIC-16	Set Complete		0 hrs	1		$8.00	0.00	$8.00	9
Edit	36912	6400000		OSCILLATOR 10.0000MHZ SMD	Set Complete		0 hrs	1		$13.00	0.00	$13.00	24
Edit	36913	6383400		16 BIT DSP W/FLASH MEMORY	Set Complete		0 hrs	1		$47.00	0.00	$47.00	1
Edit	36914			LABOR	Set Complete		0 hrs	7		$165.00	0.00	$1,155.00

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**