0553919 Atlantic Zeiser USA

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What Arrived: (Machine Serial Number:mother bd id 1080) Feeder faults out, will not feed cards. EXPEDITE!!! Feeder was giving out an error when we attempted to jog or run. The major jam error
Description of Problem: (1) 7052000 CE Motherboard incorrectly identified on it's packing slip as 8220300 Assembly 8220300 SN 1080 From Feeder Serial Number 0741-06489 Feeder arrived 9/18/18 MFT 250 IP ED Serial Number 0741-06489 (1) 30mm R SE Feed Belt (Idler Pulley for a second Feed Belt (2) 30mm Stripper Wheel (4) 20mm Discharge Belts (1) Customized 25mm Rear Support Curve (1) Set Mag Side Guide ASSY 75/90 (1) Product Support Rod ASSY (1) AZ Discharge Side Guides (1) E/R Pair NO INTERLOCK PLUG! Rest of items for Motherboard assembly 8220200 Other machine.
Work Done: Motherboard passed all initial testing. Put on heat sink and put in 24 hour burn in. After 3 hours of burn in updated the customer, trying to get more detailed description of the problem. 9/12/18 DTK Re-installed Motherboard. it would jog and passed all electrical diagnosis. It does have a version of Software that will not show a Motor Stop Fault when Interlock Plug is missing, and will just go to a Major Product Jam when told to run, if the J24 Interlock Port is not satisfied. Machine needs some mechanical work. Replaced a few minor parts that should be there for burn in. Put into 24 hour Burn in and observed for proper operation. 9/19/18 DTK Stopped Burn in after 23 hours, and completed evaluation. Found tensioning shims not included, causing overtention. Luckly this did not cause any damage. Give customer stern warning on this. Completed repair quote, and emailed to the customer. 9/20/18 DTK UPGRADE TO D SHAPE TIMING PULLEYS FOC! Customer decided repair was too much. They said they have another machine that looks in good shape mechanically, but has an electrical issue (no boot up). They are returning this machine for repair, and we can use parts from MFT 250 IP ED Serial Number 0741-06489 on this RMA# to repair it. Estimated $1,200 with expedite fee ($500) and Evaluation fee ($400) for total charge of service. Evaluation and repair of this machine is under RMA# 0553936 DTK 9/27/18 Transfer project to RMA 0553936
Repair Quotation Notes: Completed By: Jumper for J24 Feeder Interlock Port was missing when the machine arrived. On this version of machine, if the J24 Port is open, and the machine is told to run, it will fault into a "Major Product Jam". Newer versions of software will trigger a Motor Stop Fault as soon as J24 Port opens. Product Sensor Pair is reading weak, recommend replacing, as this is a sigh it will fail soon. One of the Fan Assemblies has broken blades. Drive Pulleys, and Discharge Pulleys have deep gauges, recommend replacing. There is excess vertical slop in the Stripper Wheel Shaft, and Upper Discharge Shaft. This play will negatively effect product placement. Several Bearings on the machine are worn and in need of replacing. Timing Belt and Spur Gear Teeth are worn, which will hurt placement accuracy. Feed Belt are worn. One of the Discharge Belts is too narrow to be a Multifeeder Belt, and another is far more worn then the other, these should be replaced with a new set. Fan Filters are in need of replacing. Shield for mechanics on the electrical side is missing. One of the hinges is broken. Bellow Height adjustments to keep debris out of bearings are missing or worn. Cabinet Latches are stripping out.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	35668	7011000		JUMPER CONN HIGH VOLTAGE IP	Set Complete		0 hrs	1		$55.00	25.00	$41.25	11
Edit	35815	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	0 Electrical Engineering 1 Electrical Technician	1 hrs	1		$351.00	25.00	$263.25	5
Edit	35816	7018700		FAN ASSEMBLY 80 X 80 X 15 213W	Set Complete		0 hrs	1		$114.00	25.00	$85.50	17
Edit	35818	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	2		$49.00	25.00	$73.50	46
Edit	35819	4128200		DISCHARGE PULLEY 204620K	Set Complete		0 hrs	4		$41.00	25.00	$123.00	31
Edit	35820	1543200		SLEEVE BRG FLANGE 0708 03	Set Complete		0 hrs	8		$4.00	25.00	$24.00	30
Edit	35821	1000800		BALL BEARING 689HZZ	Set Complete		0 hrs	8		$11.00	25.00	$66.00	631
Edit	35822	1000700		BALL BEARING 688HZZ	Set Complete		0 hrs	8		$11.00	25.00	$66.00	554
Edit	35823	1020000		NEEDLE ROLLER CLUTCH 162216	Set Complete		0 hrs	2		$62.00	25.00	$93.00	93
Edit	35824	1031000		BEARING SEAL 1622	Set Complete		0 hrs	4		$16.00	25.00	$48.00	85
Edit	35825	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$57.00	25.00	$427.50	41
Edit	35826	1012500		NEEDLE ROLLER BEARING 202612	Set Complete		0 hrs	4		$24.00	25.00	$72.00	242
Edit	35827	1035200		LIP SEAL 202604	Set Complete		0 hrs	8		$7.00	25.00	$42.00	296
Edit	35828	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$34.00	25.00	$25.50	12
Edit	35829	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$39.00	25.00	$29.25	119
Edit	35830	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	25.00	$16.50	124
Edit	35831	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$33.00	25.00	$24.75	128
Edit	35832	1104800		SPUR GEAR 19 475 525 AI	Set Complete		0 hrs	2		$71.00	25.00	$106.50	22
Edit	35833	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	2		$165.00	25.00	$247.50	64
Edit	35834	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	2		$83.00	25.00	$124.50	40
Edit	35835	3756800		FAN FILTER 80X80	Set Complete		0 hrs	1		$12.00	25.00	$9.00	71
Edit	35836	2273400		SHIELD DRIVE ASSY RIGHT	Set Complete		0 hrs	1		$70.00	25.00	$52.50	4
Edit	35837	3010000		FEEDER HOUSING HINGE	Set Complete		0 hrs	1		$15.00	25.00	$11.25	50
Edit	35838	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$34.00	25.00	$102.00	147
Edit	35839	3400000		CABINET LATCH	Set Complete		0 hrs	4		$9.00	25.00	$27.00	2661
Edit	35840			EXPEDITE FEE	Set Complete		0 hrs	1		$500.00	0.00	$500.00
Edit	35841			LABOR	Set Complete		0 hrs	16		$165.00	0.00	$2,640.00

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**