0553914 DL's Diecutting

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What Arrived: Note with description of problem will be included with machine. (Machine Serial Number:0931-08235) Note w/ machine "Couldn't Stay Consistent. Lot's of moving up and down. Had a Broken Shaft, and was replace but still mobbing. Thank you."
Description of Problem: MFT 350 IP ED DCC Serial Number 0931-08235 (2) 30mm SE R Feed Belt (1 Spare Idler Pulley for 30mm Feed Belt) (3) 30mm Stripper Wheel (4) 20mm Discharge Belts (Pulleys for 2 more 20mm Discharge Belts) (3) Product Support Rod ASSY (2) Mag. Side Guide Assy (1) Set HD Discharge Side Guide ASSY (1) C-Clamp (1) Piece of Static Min Tinsel (1) Signal Light (1) Interlock Plug (1) E/R Pair (1) 230V AC Power Cord
Work Done: Machine passed all diagnostics. Lots of slop in mechanism that would cause inconsistent placement. NO FEED BELT SHIMS INSTALED. Customer drove set screw into pin for composite pulley, didn't realize pin was there until pounding on PIN made a god awful burr, so the pin needed to be cut out, which destroyed the shaft. 10/9/18 DTK Completed repair quote and emailed to the customer. 10/10/18 DTK Sent Customer follow up email. 11/18/18 DTK Sent Customer follow up email. 1/14/19 DTK Steve Varga contacted us about repair, and wanted machine returned. Offred to try and bring price down around $5K to help them out, or it is $400 evaluation fee. He then decided to not get it fixed, and wanted it put together, and would pay $400.00 Talked to Peter about how much I sunk in to evaluation, and messed up, that even a 50% discount would be more profitable then $400 evaluation. Leveled with Steve and offered 50% discount, he said I should plead my case to Jason Headland 763-509-9966. 2/7/19 DTK Left a VM W/ Jason. 2/11/19 DTK Sent Steve Varga an email, and he called back, giving verbal approval to repair with 50% discount. Revised quote, and emailed to the customer. 2/19/19 DTK Received PO. Submitted paper work to accounting for prepayment invoice. SO# 033529. 2/21/19 DTK Retrieved parts and equip from bone yard, started cleanup DEK 2/22 2/26 Rebuild Bearing Housings, DEK 2/26/19 2/27 Pull new parts rebuild discharge exit assy. DEK 2/27/19 Polished shafts, clean and reassemble discharge DEK 2/28/19 Reassemble and square unit mount discharge install alum gearing. 3/1/10 DEK Remaining: spanning shaft and pulleys, synchronize stripper and discharge d tensioner,install stripper shaft and cranks, test and burn-in DEK 3/1 Cleaned smoots out from between LCD and Keypad 3/4/19 DEK Finished assembling including items mentioned above 3/1 note 3/5/19 DEK Reinitiate final 18 hrs of overnight burn-in. 3/6 DEK Updated documentation. Informed DL of need for prepay. Ran final test when burn-in finished. 3/7 DEK Customer sent courier with check, and picked up the machine. 5/1/19 DTK
Repair Quotation Notes: Completed By: Shims to tension Feed Belts were not installed. Shaft was pulled all the way back, overtentioning the Feed Belts, and this is likely what caused that shaft to break. There is access play in the drive mechanisms causing the inaccurate placement of product. Recommend replacing composite pulleys and gears with Metal as they are more robust, and inherently have better placement accuracy. Timing Belts may as well be replaced with the pulleys and gears. Bearings are worn and in need of replacing. One of the exit rollers has deep gauges besides the worn bearings. Feed Belts, Stripper Wheels, and Discharge Belts are worn and in need of replacing. A Drive Pulley is needed to be able to restore machine to 3 Feed Belts used. Below Height Adjustments that keep debri out of bearings have holes in them. Cabinet Latches are stripping out. Product Sensor Pair has worn spots in insulation, and is reading weak. Two Bulbs in the Signal Light are burnt out. Fan Filters are in need of replacing.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	36158	1054200		TIMING PULLEY HTD 051520 19B AF	Set Complete		0 hrs	1		$127.00	0.00	$127.00	21
Edit	36159	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	3		$186.00	0.00	$558.00	46
Edit	36160	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	2		$156.00	0.00	$312.00	41
Edit	36161	1057300		TIMING PULLEY 9521311 AF	Set Complete		0 hrs	2		$84.00	0.00	$168.00	64
Edit	36162	4129400		SPUR GEAR 16 475 525 ALF	Set Complete		0 hrs	2		$136.00	0.00	$272.00	39
Edit	36163	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$34.00	0.00	$34.00	12
Edit	36164	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$39.00	0.00	$39.00	119
Edit	36165	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	36166	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$33.00	0.00	$33.00	128
Edit	36167	1002100		BALL BEARING 173510	Set Complete		0 hrs	10		$57.00	0.00	$570.00	41
Edit	36168	4030600		DISCH EXIT ROLLER 350 20 DS	Set Complete		0 hrs	1		$587.00	0.00	$587.00	14
Edit	36169	1000700		BALL BEARING DBL SEAL 688HDD	Set Complete		0 hrs	4		$11.00	0.00	$44.00	554
Edit	36170	1000800		BALL BEARING DBL SEAL 689HDD	Set Complete		0 hrs	4		$11.00	0.00	$44.00	631
Edit	36171	1199900		FEED BELT SE 304606R	Set Complete		0 hrs	3		$165.00	0.00	$495.00	64
Edit	36172	4125600		STRIPPER WHEEL ASSY 304620	Set Complete		0 hrs	3		$134.00	0.00	$402.00	33
Edit	36173	1177300		ED DISCHARGE BELT EPDM 204604	Set Complete		0 hrs	6		$83.00	0.00	$498.00	40
Edit	36174	4118200		DRIVE PULLEY 304620C	Set Complete		0 hrs	1		$49.00	0.00	$49.00	46
Edit	36175	3029200		BELLOW HEIGHT ADJUSTMENT IP	Set Complete		0 hrs	4		$34.00	0.00	$136.00	147
Edit	36176	3400000		CABINET LATCH	Set Complete		0 hrs	4		$9.00	0.00	$36.00	2661
Edit	36177	7007400		PRODUCT SENSOR PAIR ED IP	Set Complete	0 Electrical Engineering 1 Electrical Technician	1 hrs	1		$351.00	0.00	$351.00	5
Edit	36178	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	2		$9.00	0.00	$18.00	26
Edit	36179	3756500		FOAM FILTER	Set Complete		0 hrs	2		$7.00	0.00	$14.00	172
Edit	36180			LABOR	Set Complete		0 hrs	12		$165.00	0.00	$1,980.00
Edit	38160			50% DISCOUNT	Set Complete		0 hrs	1		($3,394.50)	0.00	($3,394.50)

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			**ALL ITEMS BELOW ARE INCLUDED IN COSTING & PRICING PN 9740001**