0553900 Tweezerman INTL

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What Arrived: Not Feeding Labels and Applying Properly. (Machine Serial Number:0923-08214 & 0932-03011) Steve Friedman - I witnessed a distinct "stutter" when the labeller was powered, but quiet and NOT running. It appeared to be cyclical. And they complained about the take up reel being "loose". The overall complaint is an utter lack of accurate placement of the label, which is an RFID tag. Overall refurbishment, and evaluation.
Description of Problem: Feeder (1) MFT350IP SLD split discharge SN:0923-08214 (2) 10mm SE feed belts (2) 10mm stripper wheels (3) 20mm SLD lower discharge belts (2) 20mm XLD SLD upper discharge belts PN 1177100 (2) 20mm XLD upper discharge belts (2) 20mm SD upper discharge belts (7) 20mm Discharge Belt Guides (4 top / 3 bottom) (2) magazine side plates W/ Brackets (1) Product support rod W/ Bracket (1) 50mm rear support curve (1) Set XLD Discharge Side Guides (1) adjustable feeder stand W/ Custom Discharge Support (1) Stack light (1) ER pair (1) Labeler Start Sensor with Bracket (1) Labeler to Feeder Interface Cable (1) Interlock Plug (1) 230V Power Cable Labeler (1) MFT100hs Labeler SN:0932-03011 (1) PLC and box (1) Stack Light (1) Touch Screen serial cable (1) Touch screen power cable (1) Labels sensor (1) Interlock Plug (1) 230V Power Cable
Work Done: CUSTOMER AGGREED TO $500 EXPEDITE FEE. Needed to replace Dis Exit Brackets to evaluate. Replaced Dis exit brackets. 8/8/18 DTK Completed evaluation of Feeder, and put into burn in. On the Drive shaft of the Labeler, one of the bronze bushings was incorrectly installed so the flange was on the outside, causing excess play in Drive Shaft, this was probably like this from the beginning. Ed and I came up with using a Thrust Washer to Space, it so the whole machine does not need to be disassembled (this portion will be warranted).Discovered intermittent rewind action of the labeler. Motor would act like it had a mind of its own, run and jitter for no reason, intermittently, and every so often go into a berserk mode and snap the web. 8/10/18 DTK Rebuilt the mechanism of the Re-wind and inspected them. This did not solve the Rewind issue. 8/13/18 DTK Found this issue was the AMP board, although the AMP board issue will not show up on the test fixture, as Feeder AMP Code it needed for testing. Replaced AMP Board with serial number 0088. Completed evaluation of Labeler. 8/14/18 DTK Richard and I agreed to waive Expedite Fee in this case. Prepared repair quote, and emailed to the customer. Received email approval to proceed. Give one week due date. Put in shop request for Discharge Side Guide Modification. 8/15/18 DTK Resumed work on machines. Hans to work MFT 350 IP. 8/16/18 DTK Guides were completed from shop. Hans completed work to MFT 350 IP. Checked over his work, and fixed some things. Put machine in burn in, and observed for proper operation. 8/17/18 DTK Found Thrust Washer Ed suggested to be for a 17mm Shaft, and this Shaft is 16mm. Also it was not one bit easy to remove snap rings with everything in place. Was able to reverse Motor Pulley, to take out slop, and verify set screws had plenty of meet, and pulleys were aligned. Prepared paper work for 50% prepayment. SO# 032312 Found Spring 3564800 ($7 ea.) was not acuity used on machine. Did not have a replacement spring, so reused the one they had. Missed a quantity of 2 of 1534501 ($8 ea.) accounts for difference of +$9. Labeler and Feeder passed testing! 8/20/18 DTK Help prepared machines for shipment. 8/21/18 DTK GRIND DOWN DISCHARGE SIDE GUIDES, SO ROLLER CANNOT RUB ON EM!
Repair Quotation Notes: Completed By: MFT350IP SLD split discharge Serial Number 0923-08214 - Feed Belts and Stripper Wheels are worn and in need of replacement. Composite Pulleys and Gears have developed play in drive. Replacing with metal Pulleys and Gears will greatly reduce play in drive of Feeder, which will increase label placement accuracy. May as well replace Timing Belts with the Pulleys and Gears. Discharge Sliding Block and Adjustment Knobs were damaged in shipping. Product Sensor Pair is reading weak, and has insulation of cable worn through to conductor. Fan Filters are worn and in need of replacing. Cabinet latches, are stripped. MFT100HS LABELER Serial Number 0932-03011 - Motor AMP Drive board is the cause of the erratic Rewind Motor behavior that affected placement, and even would cause Web Brakes. Vibration Mounts for Re-wind Dancer Arm are broken. A spring for the Dancer Arm, and Drive Pinch Roller are in need of replacing. Sleeve Bearing Flanges for Pinch Drive are in need of replacing. Sleeve Bearing Flanges for one of the Idler Rollers broke, recommend replacing them in the other two rollers of the same type. Bulbs in the Signal Light have burnt out. The Fan Filter is worn and in need of replacement.

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Edit	XID	Part Number	Serial Number	Part Name	Complete	Total Hours	Hours Remaining	Qty	Cost	Price	Discount	Cal Price	On Hand
Edit	34856			MFT350IP SLD SPLIT DISCHARGE SERIAL NUMBER 0923-08214	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	34857	1199700		FEED BELT SE 104606R	Set Complete		0 hrs	2		$106.00	0.00	$212.00	23
Edit	34858	1097100		STRIPPER WHEEL 104620 85D	Set Complete		0 hrs	2		$195.00	0.00	$390.00	36
Edit	34859	1054200		TIMING PULLEY HTD 051520 19B AF	Set Complete		0 hrs	1		$127.00	0.00	$127.00	21
Edit	34860	1054000		TIMING PULLEY 051530 16 AF	Set Complete		0 hrs	3		$186.00	0.00	$558.00	46
Edit	34861	1053900		TIMING PULLEY 051524 16 AF	Set Complete		0 hrs	2		$156.00	0.00	$312.00	41
Edit	34862	1057300		TIMING PULLEY 9521311 AF	Set Complete		0 hrs	2		$84.00	0.00	$168.00	64
Edit	34863	4129400		SPUR GEAR 16 475 525 ALF	Set Complete		0 hrs	2		$136.00	0.00	$272.00	39
Edit	34864	1157300		TIMING BELT 051574	Set Complete		0 hrs	1		$34.00	0.00	$34.00	12
Edit	34865	1156600		TIMING BELT 051566	Set Complete		0 hrs	1		$39.00	0.00	$39.00	119
Edit	34866	1150600		TIMING BELT 9521326	Set Complete		0 hrs	1		$22.00	0.00	$22.00	124
Edit	34867	1154600		TIMING BELT 051546	Set Complete		0 hrs	1		$33.00	0.00	$33.00	128
Edit	34868	4310000		DISCHARGE SLIDING BLOCK ASSY	Set Complete		0 hrs	2		$249.00	0.00	$498.00	108
Edit	34869	4029000		ADJUSTMENT KNOB SCREW M5X50	Set Complete		0 hrs	2		$52.00	0.00	$104.00	47
Edit	34870	7007800		PRODUCT SENSOR PAIR SLD IP	Set Complete	1 Standard Production Build	1 hrs	1		$351.00	0.00	$351.00	5
Edit	34871	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	2		$9.00	0.00	$18.00	26
Edit	34872	3756500		FOAM FILTER	Set Complete		0 hrs	2		$7.00	0.00	$14.00	172
Edit	34873	3400000		CABINET LATCH	Set Complete		0 hrs	4		$9.00	0.00	$36.00	2661
Edit	34874			MFT100HS LABELER SERIAL NUMBER 0932-03011	Set Complete		0 hrs	1		$0.00	0.00	$0.00
Edit	34875	8184200		MOTOR AMP DRIVE INT 30A	Set Complete		0 hrs	1		$2,670.00	0.00	$2,670.00	3
Edit	34876	3021700		M6 VIBRATION MNT CYL BUMPER	Set Complete		0 hrs	2		$41.00	0.00	$82.00	24
Edit	34877	3564720		SPRING EXT REWIND HUB	Set Complete		0 hrs	1		$14.00	0.00	$14.00	4
Edit	34879	1544800		SLEEVE BRG FLANGE 0812 12	Set Complete		0 hrs	4		$6.00	0.00	$24.00	3
Edit	34880	1534501		SLEEVE BEARING FLANGE 1622 15	Set Complete		0 hrs	8		$8.00	0.00	$64.00	44
Edit	34881	6826200		BULB 24V 5W 45MM LIGHT	Set Complete		0 hrs	3		$9.00	0.00	$27.00	26
Edit	34882	3756800		FAN FILTER 80X80	Set Complete		0 hrs	2		$12.00	0.00	$24.00	71
Edit	34883			LABOR	Set Complete		0 hrs	18		$165.00	0.00	$2,970.00
Edit	34884			NEW CRATE TO FIT BOTH MACHINES PROPERLY	Set Complete		0 hrs	1		$260.00	0.00	$260.00

+ denotes that software settings are available for this piece of equipment.

Labor Hours
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Purchase orders for this Work Order

Edit	XID	Description	PO	Partial	Cost
Edit	4069	MIDWEST CRATING - 84" L X 42" W X 55" H ID	30767		($252.00)


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